Needlegun scaler: Difference between revisions

Content deleted Content added

Inline

Latest revision as of 20:06, 3 November 2024

A US Navy Seaman uses a needlegun to remove old paint and corrosion aboard USS *Kitty Hawk*.^[1]

A needlegun scaler, needle scaler, or needle-gun is a tool used to remove rust, mill scale, and old paint from metal surfaces.^[2] The tool is used in metalwork applications as diverse as home repair, automotive repair, and shipboard preservation.^[3]^[4]^[5]

Mechanism

A needle gun has a set of very fine chisels known as needles. The tool forces these needles against a work surface at variable speeds up to around 5,000 times per minute.^[3]^[2] Different models offer choices of number of needles, operating speed, and power levels.^[3] Many models use compressed air, although electrical needle-guns do exist.^[3]^[6]

In a pneumatic unit, compressed air forces a piston forwards and backwards.^[3] This movement causes the needles to move back and forth against the work surface.^[3]

Benefits

The needle gun has advantages over other scaling tools. Its main advantage is that the needles automatically adjust themselves to contours, making the tool a good choice for cleaning irregular surfaces.^[2] A needle gun can clean an area to bare metal in seconds, and compares well to other scaling tools in terms of accuracy and precision.^[3]

It is recommended that before needlegunning, a surface should be prepared by removing oil, grease, dirt, chemicals and water-soluble contaminants.^[5] This can be done with solvents or with a combination of detergent and fresh water.^[5] Then, the needle gun is used to remove rust, loose scale, and paint, leaving bare metal.^[5] It is used most effectively by holding it at a 45° angle to the work surface.^[5] It is recommended that an area no larger than 6 to 8 inches (150 to 200 mm) be cleared at once.^[5] Two to three passes over an area is generally sufficient to clean it.^[5] Then the process is repeated until the desired area is completed.^[5]

Prior to painting, it is desirable to "feather" or taper any edges between metal and old paint.^[5] It is also important to check the surface for any oil deposited during chipping, and if necessary, to clean the area with solvents.^[5] Since bare metal surfaces will flash rust soon after exposure to the atmosphere, paint should be applied as soon as possible after chipping.^[5] If flash rusting occurs prior to coating, further chipping, cleaning, and sanding may be necessary.^[5]

Personal protective equipment (PPE)

Because the power tool is noisy and can produce flying chips of debris as well as fine dust, PPE to protect vision, hearing, and breathing are recommended by safety regulators and tool manufacturers.^[7]^[8]

References

^ U.S. Navy, 2006.
^ ^a ^b ^c NETC, 2003, p. 11-10.
^ ^a ^b ^c ^d ^e ^f ^g Miller, 2008.
^ Park, 1984.
^ ^a ^b ^c ^d ^e ^f ^g ^h ⁱ ^j ^k ^l NAVSEA, 2008.
^ Nitto Kohki, 2008.
^ "Shipyard Employment eTool". Occupational Safety and Health Administration. US Department of Labor. Retrieved 2023-07-22.
^ "SC28 Needle Scaler Manual" (PDF). SASE. SASE Company, Inc. Retrieved 2023-07-22.

General references

Miller, Jason (2008-01-30). "Needle Scaler and Debris Removal". Free Online Library. Retrieved 2008-04-05.
Naval Sea Systems Command (NAVSEA) (2008). "Chapter 7: Submarine Forces Afloat Painting and Preservation Guidelines for Non-Nuclear Spaces and Components". Contracted Ship Maintenance. Joint Fleet Maintenance Manual - Rev A Change 7. Vol. VI. United States Navy.—CHAP 7 LINK NO LONGER WORKS
Naval Education and Training Command (NETC) (2003) [1996]. "Chapter 11: Painting". NAVEDTRA 14343: Boatswain's Mate (PDF). Nonresident Training Manuals. Pensacola, Florida: United States Navy. Retrieved 2008-04-05.
"060323-N-3946H-042.jpg". Eye on the Fleet Photo Gallery. Navy NewsStand. United States Navy. 2006-03-23. Archived from the original on 12 April 2006. Retrieved 9 March 2021.
Park, Sharon (1984). "#13: The Repair and Thermal Upgrading of Historic Steel Windows". Preservation Briefs. Government Publishing Office. Archived from the original on 2008-04-15. Retrieved 2008-04-05.
Nitto Kohki (2008). "EJC-32A Electric Needle Scaler". nittokohki.com. Nitto Kohki USA. Archived from the original on 2008-06-15. Retrieved 2008-04-05.

External links

[nn-1] U.S. Navy, 2006.

[bm-2] NETC, 2003, p. 11-10.

[m08-3] ^ ^a ^b ^c ^d ^e ^f ^g Miller, 2008.

[park-4] Park, 1984.

[ns-5] ^ ^a ^b ^c ^d ^e ^f ^g ^h ⁱ ^j ^k ^l NAVSEA, 2008.

[nk-6] Nitto Kohki, 2008.

[7] "Shipyard Employment eTool". Occupational Safety and Health Administration. US Department of Labor. Retrieved 2023-07-22.

[8] "SC28 Needle Scaler Manual" (PDF). SASE. SASE Company, Inc. Retrieved 2023-07-22.

[1]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

@@ Line 1: / Line 1: @@
+{{Short description|Hydraulic or pneumatic tool used to remove rust and paint}}
-[[Image:Needle-gun-uss-kitty-hawk.jpg|thumb|right|A U.S. Navy Seaman uses a needle-gun to remove old paint and corrosion aboard [[USS Kitty Hawk (CV 63)|USS ''Kitty Hawk'']].<ref name="nn">[http://www.navy.mil/view_single.asp?id=33020 U.S. Navy, 2006.]</ref>]]
+[[File:US Navy 030121-N-6651N-003 using a needle gun to removes layers of paint.jpg|thumb|A US Navy dockyard worker operates a needlegun while wearing vision, hearing, and respiratory protection.]]
-A '''needlegun scaler''', '''needle scaler''' or '''needle-gun''' is a tool used in metalwork applications as diverse as home repair, automotive repair and shipboard preservation.<ref name="m08">Miller, 2008.</ref><ref name="park">Park, 1984.</ref><ref name="ns">NAVSEA, 2008.</ref>  The tool is used to remove [[rust]], [[mill scale]], and old paint from metal surfaces.<ref name="bm">NETC, 2003, p. 11-10.</ref>
+[[File:Needle-gun-uss-kitty-hawk.jpg|thumb|A US Navy Seaman uses a needlegun to remove old paint and corrosion aboard [[USS Kitty Hawk (CV 63)|USS ''Kitty Hawk'']].<ref name="nn">[http://www.navy.mil/view_single.asp?id=33020 U.S. Navy, 2006.]</ref>]]
+A '''needlegun scaler''', '''needle scaler''', or '''needle-gun''' is a tool used to remove [[rust]], [[mill scale]], and old paint from metal surfaces.<ref name="bm">NETC, 2003, p. 11-10.</ref> The tool is used in metalwork applications as diverse as home repair, automotive repair, and shipboard preservation.<ref name="m08">Miller, 2008.</ref><ref name="park">Park, 1984.</ref><ref name="ns">NAVSEA, 2008.</ref>
-==Operation and use==
-A needle gun has a set of very fine chisels known as needles.<ref name="m08"/>  The tool forces these needles against a work surface at variable speeds up to around 5,000 times per minute.<ref name="m08"/><ref name="bm"/>  Different models offer choices of number of needles, operating speed, and power levels.<ref name="m08"/>  Many models use [[compressed air]], although electrical needle-guns do exist.<ref name="m08"/><ref name="nk">Nitto Kohki, 2008.</ref>
+==Mechanism==
-In a pneumatic unit, compressed air forces a piston forwards and backwards.<ref name="m08"/>  This movement causes the needles to move back and forth against the work surface.<ref name="m08"/>
+A needle gun has a set of very fine chisels known as needles. The tool forces these needles against a work surface at variable speeds up to around 5,000 times per minute.<ref name="m08"/><ref name="bm"/> Different models offer choices of number of needles, operating speed, and power levels.<ref name="m08"/> Many models use [[compressed air]], although electrical needle-guns do exist.<ref name="m08"/><ref name="nk">Nitto Kohki, 2008.</ref>
+In a pneumatic unit, compressed air forces a piston forwards and backwards.<ref name="m08"/> This movement causes the needles to move back and forth against the work surface.<ref name="m08"/>
-[[Image:Able-seaman-scaling-winch.JPG|thumb|right|An [[able seaman]] uses a needlegun to remove scale while refurbishing a mooring winch.]]The needle gun has advantages over other scaling tools. Its main advantage is that the needles automatically adjust themselves to contours, making the tool a good choice for cleaning irregular surfaces.<ref name="bm"/> A needle gun can clean an area to bare metal in seconds, and compares well to other scaling tools in terms of accuracy and precision.<ref name="m08"/>
+==Benefits==
-It is recommended that before needlegunning, a surface be prepared by removing oil, grease, dirt, chemicals and water-soluble contaminants.<ref name="ns"/> This can be done with solvents or with a combination of detergent and fresh water.<ref name="ns"/>
+The needle gun has advantages over other scaling tools. Its main advantage is that the needles automatically adjust themselves to contours, making the tool a good choice for cleaning irregular surfaces.<ref name="bm"/> A needle gun can clean an area to bare metal in seconds, and compares well to other scaling tools in terms of accuracy and precision.<ref name="m08"/>
-Then, the needle gun is used to remove rust, loose scale, and paint, leaving bare metal.<ref name="ns"/> It is used most effectively by holding it at a 90° angle to the work surface.<ref name="ns"/> It is recommended that an area no larger than six to eight inches be cleared at once.<ref name="ns"/> Two to three passes over an area is generally sufficient to clean it.<ref name="ns"/> Then the process is repeated until the desired area is completed.<ref name="ns"/>
+It is recommended that before needlegunning, a surface should be prepared by removing [[oil]], grease, [[dirt]], chemicals and water-soluble contaminants.<ref name="ns"/> This can be done with solvents or with a combination of detergent and fresh water.<ref name="ns"/>
+Then, the needle gun is used to remove rust, loose scale, and paint, leaving bare metal.<ref name="ns"/> It is used most effectively by holding it at a 45° angle to the work surface.<ref name="ns"/> It is recommended that an area no larger than {{convert|6|to|8|in}} be cleared at once.<ref name="ns"/> Two to three passes over an area is generally sufficient to clean it.<ref name="ns"/> Then the process is repeated until the desired area is completed.<ref name="ns"/>
-Prior to painting, it is desirable to feather any edges between metal and old paint.<ref name="ns"/> It is also important to check the surface for oil deposited during chipping, and if necessary, clean the area with solvents.<ref name="ns"/> Since bare metal surfaces will flash rust soon after exposure to the atmosphere, paint should be applied as soon as possible after  chipping.<ref name="ns"/>  If flash rusting occurs prior to coating, further chipping, cleaning and sanding may be necessary.<ref name="ns"/>
+Prior to painting, it is desirable to "feather" or taper any edges between metal and old paint.<ref name="ns"/> It is also important to check the surface for any oil deposited during chipping, and if necessary, to clean the area with solvents.<ref name="ns"/> Since bare metal surfaces will flash rust soon after exposure to the atmosphere, paint should be applied as soon as possible after chipping.<ref name="ns"/>  If flash rusting occurs prior to coating, further chipping, cleaning, and sanding may be necessary.<ref name="ns"/>
+==Personal protective equipment (PPE)==
+Because the power tool is noisy and can produce flying chips of debris as well as fine dust, PPE to protect vision, hearing, and breathing are recommended by safety regulators and tool manufacturers.<ref>{{cite web |title=Shipyard Employment eTool |url=https://www.osha.gov/etools/shipyard/shipbuilding/surface-preparation/mechanical-removers |website=Occupational Safety and Health Administration |publisher=US Department of Labor |access-date=2023-07-22}}</ref><ref>{{cite web |title=SC28 Needle Scaler Manual |url=https://sasecompany.com/assets/downloads/service-manuals/needle-scalers/sc28_manual-v2.pdf |website=SASE |publisher=SASE Company, Inc. |access-date=2023-07-22}}</ref>
 ==See also==
+* [[Corrosion]]
-{{Portal|Nautical}}
-*[[Abrasive blasting]]
+* [[Wire brush]]
-*[[Corrosion]]
+* [[Abrasive blasting]]
-*[[Wire brush]]
-==Notes==
+==References==
 {{Reflist}}
+==General references==
-==References==
-*{{cite web |url=http://www.thefreelibrary.com/Needle+Scaler+and+Debris+Removal-a01073853851 |title= Needle Scaler and Debris Removal |accessdate=2008-04-05 |last=Miller |first=Jason |coauthors= |date=2008-01-30 |work=Free Online Library |publisher=Free Online Library}}
+* {{Cite web |url=http://www.thefreelibrary.com/Needle+Scaler+and+Debris+Removal-a01073853851 |title= Needle Scaler and Debris Removal |access-date=2008-04-05 |last=Miller |first=Jason |date=2008-01-30 |work=Free Online Library }}
-*{{cite book |author=Naval Sea Systems Command (NAVSEA)|authorlink=Naval Sea Systems Command |coauthors= |editor= |others= |title=Contracted Ship Maintenance |origdate= |origyear= |origmonth=  |url=http://www.submepp.navy.mil/jfmm/ |format= |accessdate= |edition= |series=Joint Fleet Maintenance Manual - Rev A Change 7 |volume=VI |date= |year=2008 |month= |publisher=United States Navy |location= |language= |isbn= |oclc= |doi= |id= |pages= |chapter=Chapter 7: Submarine Forces Afloat Painting and Preservation Guidelines for Non-Nuclear Spaces and Components|chapterurl=http://www.submepp.navy.mil/jfmm/HTML/Volume%20VI/VI-Ch-07.htm |quote= }}
+* {{Cite book |author=Naval Sea Systems Command (NAVSEA)|author-link=Naval Sea Systems Command |title=Contracted Ship Maintenance |url=http://www.submepp.navy.mil/jfmm/ |series=Joint Fleet Maintenance Manual - Rev A Change 7 |volume=VI |year=2008 |publisher=United States Navy |chapter=Chapter 7: Submarine Forces Afloat Painting and Preservation Guidelines for Non-Nuclear Spaces and Components|chapter-url=http://www.submepp.navy.mil/jfmm/HTML/Volume%20VI/VI-Ch-07.htm }}—CHAP 7 LINK NO LONGER WORKS
+* {{Cite book |author=Naval Education and Training Command (NETC) |title=NAVEDTRA 14343: Boatswain's Mate |orig-year=1996 |url=http://www.navystorekeeper.com/NAVEDTRA_14343.pdf |access-date=2008-04-05 |series=Nonresident Training Manuals |year=2003 |publisher=United States Navy |location=Pensacola, Florida |chapter=Chapter 11: Painting }}
--- CHAP 7 LINK NO LONGER WORKS
+* {{Cite web |title=060323-N-3946H-042.jpg |url=http://www.navy.mil/view_single.asp?id=33020 |archive-url=https://web.archive.org/web/20060412122924/http://www.navy.mil/view_single.asp?id=33020 |archive-date=12 April 2006 |department=Eye on the Fleet Photo Gallery |work=Navy NewsStand |date=2006-03-23 |publisher=United States Navy |access-date=9 March 2021}}
-*{{cite book |author=Naval Education and Training Command (NETC) |authorlink= |coauthors= |editor= |others= |title=NAVEDTRA 14343: Boatswain's Mate |origdate= |origyear=1996 |origmonth= |url=http://www.navystorekeeper.com/NAVEDTRA_14343.pdf |format= |accessdate=2008-04-05 |edition= |series=Nonresident Training Manuals |volume= |date= |year=2003 |month= |publisher=United States Navy |location=Pensacola, Florida |language= |isbn= |oclc= |doi= |id= |pages= |chapter=Chapter 11: Painting |chapterurl= |quote= }}
-*{{cite web |url=http://w3.gsa.gov/web/p/HPTP.NSF/a533f1f859737bc9852565cc0058d0b6/064f66fe515200ca852565c50054b2ff?OpenDocument |title=#13: The Repair and Thermal Upgrading of Historic Steel Windows |accessdate=2008-04-05 |last=Park |first=Sharon |coauthors= |year=1984 |work=Preservation Briefs |publisher=Government Publishing Office}}
+* {{Cite web |url=http://w3.gsa.gov/web/p/HPTP.NSF/a533f1f859737bc9852565cc0058d0b6/064f66fe515200ca852565c50054b2ff?OpenDocument |title=#13: The Repair and Thermal Upgrading of Historic Steel Windows |access-date=2008-04-05 |last=Park |first=Sharon |year=1984 |work=Preservation Briefs |publisher=Government Publishing Office |url-status=dead |archive-url=https://web.archive.org/web/20080415045612/http://w3.gsa.gov/web/p/HPTP.NSF/a533f1f859737bc9852565cc0058d0b6/064f66fe515200ca852565c50054b2ff?OpenDocument |archive-date=2008-04-15 }}
-*{{cite web |url=http://www.nittokohki.com/tools/products/powertools/needlescalers/ejc-32a.html |title=EJC-32A Electric Needle Scaler |accessdate=2008-04-05 |author=Nitto Kohki |coauthors= |year=2008 |work=nittokohki.com |publisher=Nitto Kohki USA}}
+* {{Cite web |author=Nitto Kohki |year=2008 |url=http://www.nittokohki.com/tools/products/powertools/needlescalers/ejc-32a.html |title=EJC-32A Electric Needle Scaler |access-date=2008-04-05 |work=nittokohki.com |publisher=Nitto Kohki USA |url-status=dead |archive-url=https://web.archive.org/web/20080615022739/http://www.nittokohki.com/tools/products/powertools/needlescalers/ejc-32a.html |archive-date=2008-06-15 }}
-*{{cite web |url=http://www.navy.mil/view_single.asp?id=33020 |title=Eye on the Fleet |accessdate=2008-04-05 |author=U.S. Navy |coauthors= |date=2006-03-23 |work=Navy NewsStand |publisher=United States Navy}}
 ==External links==
-* [http://www.nittokohki.com/tools/archives/JT-20.html Video of needle-gunning rust]
+*[http://www.usstexasbb35.com/FTV-Volunteers/restoration/FTV-Restoration-Manual-2007.pdf Battleship Texas Restoration Manual]
+*[https://cjm.co.th/ Dust Mite Removal With Certified Tools]
-* [http://www.usstexasbb35.com/FTV-Volunteers/restoration/FTV-Restoration-Manual-2007.pdf Battleship Texas Restoration Manual]
-* [http://safetycenter.navy.mil/osh/articles/safewhenpainting.htm Safety while removing paint]
-* [http://www.nittokohki.com/tools/products/powertools/needlescalers/JT-20Schematic.pdf Schematic and parts list for Jet Chisel JT-20]
-{{Types of tools}}
-{{Metalworking navbox|toolopen}}
+{{Cleaning tools}}
+{{Metalworking navbox|toolopen}}
 {{DEFAULTSORT:Needlegun Scaler}}
-[[Category:Cleaning tools]]
-[[Category:Metalworking hand tools]]
+[[Category:Metalworking hand tools]]
-[[de:Nadelentroster]]
+[[Category:Cleaning tools]]
-[[fa:تفنگ نظافت فلزکاری]]