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Harley-Davidson engines: references and cleanup regarding EFI models
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Harley Davidson has used various ignition systems throughout its history - be it the early points/condenser system, (Big Twin up to 1978 and Sportsters 1970 to 1978), magneto ignition system used on 1958 to 1969 Sportsters, early electronic with centrifugal mechanical advance weights, (all models 1978 and a half to 1979), or the late electronic with transistorized ignition control module, more familiarly known as the black box or the brain, (all models 1980 to present).
Harley Davidson has used various ignition systems throughout its history - be it the early points/condenser system, (Big Twin up to 1978 and Sportsters 1970 to 1978), magneto ignition system used on 1958 to 1969 Sportsters, early electronic with centrifugal mechanical advance weights, (all models 1978 and a half to 1979), or the late electronic with transistorized ignition control module, more familiarly known as the black box or the brain, (all models 1980 to present).


Starting in 1995, the company introduced Electronic Fuel Injection (EFI) as an option for select models.
With the implementation of Electronic Fuel Injection (EFI), Harley Davidson uses a single fire ignition system on the models equipped with EFI, which now includes 100% of their product line with the introduction of the 2007 models.
<ref>
{{cite web
|url=http://www.harley-davidson.com/wcm/Content/Pages/H-D_History/history_1990s.jsp?locale=en_US
|title=Harley-Davidson | Company | History | Timeline 1990's
|publisher=www.harley-davidson.com
|accessdate=2008-04-27
|last=
|first=
}}
</ref>
With the introduction of the 2007 product line, EFI is now standard on all models, including Sportsters.
<ref>
{{cite web
|url=http://www.nightrider.com/biketech/motorcycle_efi_basics.htm
|title=Harley-Davidson Motorcycle Fuel Injection Explained
|publisher=www.nightrider.com
|accessdate=2008-04-27
|last=
|first=
}}
</ref>
In 1991, Harley-Davidson began to participate in the Sound Quality Working Group, founded by Orfield Labs, Bruel and Kjaer, [[TEAC]], [[Yamaha]], [[Sennheiser]], SMS and Cortex. This was the nation's first group to share research on psychological acoustics. Later that year, Harley-Davidson participated in a series of sound quality studies at Orfield Labs, based on recordings taken at the [[Talladega Superspeedway]], with the objective to lower the sound level for EU standards while analytically capturing the "Harley Sound."{{Fact|date=July 2007}} This research resulted in the bikes that were introduced in compliance with EU standards for 1998.
In 1991, Harley-Davidson began to participate in the Sound Quality Working Group, founded by Orfield Labs, Bruel and Kjaer, [[TEAC]], [[Yamaha]], [[Sennheiser]], SMS and Cortex. This was the nation's first group to share research on psychological acoustics. Later that year, Harley-Davidson participated in a series of sound quality studies at Orfield Labs, based on recordings taken at the [[Talladega Superspeedway]], with the objective to lower the sound level for EU standards while analytically capturing the "Harley Sound."{{Fact|date=July 2007}} This research resulted in the bikes that were introduced in compliance with EU standards for 1998.

Revision as of 16:56, 27 April 2008

Harley-Davidson Motor Company
Company typePublic (NYSEHOG)
IndustryRecreational vehicles
Founded1903
FounderWilliam S. Harley
Arthur Davidson
Walter Davidson
William A. Davidson
Headquarters,
Key people
James L. Ziemer (CEO)
Thomas E. Bergmann (CFO)
James A. McCaslin (div. President & div. COO)
Sy Naqvi (President, Harley-Davidson Financial Services)
ProductsMotorcycles
RevenueIncrease 8.8 billion (USD) (2008)
706,586,000 United States dollar (2023) Edit this on Wikidata
Number of employees
9,700 (2006)[1]
SubsidiariesBuell
Websitewww.harley-davidson.com

Harley-Davidson Motor Company (NYSEHOG, formerly HDI[2]) is an American manufacturer of motorcycles based in Milwaukee, Wisconsin. The company sells heavyweight (over 750 cc) motorcycles designed for cruising on the highway. Harley-Davidson motorcycles (popularly known as "Harleys") have a distinctive design and exhaust note. They are especially noted for the tradition of heavy customization that gave rise to the chopper-style of motorcycle. [3] [4]

Harley-Davidson attracts a loyal brand community,[5] with licensing of the Harley-Davidson logo accounting for almost 5% of the company's net revenue ($41 million in 2004).[6] In 2003, the Buell Motorcycle Company became a wholly-owned subsidiary of Harley-Davidson,[7] the same year that the Motor Company celebrated its 100th birthday. The Motor Company supplies many American police forces with their motorcycle fleets.[8]

History

The beginning

In 1901, William S. Harley, age 21, drew up plans for a small engine that displaced 7.07 cubic inches (116 cc) and had four-inch (102 mm) flywheels. The engine was designed for use in a regular pedal-bicycle frame.

Over the next two years Harley and his boyhood friend Arthur Davidson labored on their motor-bicycle using the northside machine shop at the home of their friend, Henry Melk. It was finished in 1903 with the help of Arthur's brother, Walter Davidson. Upon completion the boys found their power-cycle unable to conquer Milwaukee's modest hills without pedal assistance. Will Harley and the Davidsons quickly wrote off their first motor-bicycle as a valuable learning experiment. [9]

Work was immediately begun on a new and improved second-generation machine. This first "real" Harley-Davidson motorcycle had a bigger engine of 24.74 cubic inches (405 cc) with 9-3/4 inch flywheels weighing 28 pounds. The machine's advanced loop-frame pattern was similar to the 1903 Milwaukee Merkel motorcycle (designed by Joseph Merkel, later of Flying Merkel fame.) The bigger engine and loop-frame design took it out of the motorized-bicycle category and would help define what a modern motorcycle should contain in the years to come. The boys also received help with their bigger engine from outboard motor pioneer Ole Evinrude, who was then building gas engines of his own design for automotive use on Milwaukee's Lake Street.

The prototype of the new loop-frame Harley-Davidson was assembled in a 10- by 15-foot (3 by 5 meter) shed in the Davidson family backyard. Most of the major parts, however, were made elsewhere, including some probably fabricated at the West Milwaukee railshops where oldest brother William A. Davidson was then toolroom foreman. This prototype machine was functional by 8 September 1904 when it competed in a Milwaukee motorcycle race held at State Fair Park. It was ridden by Edward Hildebrand and placed fourth. This is the first documented appearance of a Harley-Davidson motorcycle in the historical record. [10]

In January 1905, small advertisements were placed in the "Automobile and Cycle Trade Journal" that offered bare Harley-Davidson engines to the do-it-yourself trade. By April, complete motorcycles were in production on a very limited basis. That year the first Harley-Davidson dealer, Carl H. Lang of Chicago, sold three bikes from the dozen or so built in the Davidson backyard shed. (Some years later the original shed was taken to the Juneau Avenue factory where it would stand for many decades as a tribute to the Motor Company's humble origins. Unfortunately, the first shed was accidentally destroyed by contractors in the early 1970s during a clean-up of the factory yard.)

In 1906, Harley and the Davidsons built their first factory on Chestnut Street (later Juneau Avenue). This location remains the Motor Company's corporate headquarters today. The first Juneau Avenue plant was a 40 by 60-foot (18 m) single-story wooden structure. That year around 50 motorcycles were produced.

1907 model.

In 1907, William S. Harley graduated from the University of Wisconsin-Madison with a degree in mechanical engineering. That year additional factory expansion came with a second floor and later with facings and additions of Milwaukee pale yellow ("cream") brick. With the new facilities production increased to 150 motorcycles in 1907. The company was officially incorporated that September. They also began selling their motorcycles to police departments around this time, a market that has been important to them ever since. [11]

Production in 1905 and 1906 were all single-cylinder models with 26.84 cubic inch (440 cc) engines. In February 1907 a prototype model with a 45-degree V-Twin engine was displayed at the Chicago Automobile Show. Although shown and advertised, very few V-Twin models were built between 1907 and 1910. These first V-Twins displaced 53.68 cubic inches (880 cc) and produced about 7 horsepower (5 kW). This gave about double the power of the first singles. Top speed was about 60 mph (97 km/h). Production jumped from 450 motorcycles in 1908 to 1,149 machines in 1909. [12]

By 1911 some 150 makes of motorcycles had already been built in the United States -- although just a handful would survive the 1910s.

In 1911, an improved V-Twin model was introduced. The new engine had mechanically operated intake valves, as opposed to the "automatic" intake valves used on earlier V-Twins that opened by engine vacuum. Displacing 49.48 cubic inches (810 cc), the 1911 V-Twin was smaller than earlier twins, but gave better performance. After 1913 the majority of bikes produced by Harley-Davidson would be V-Twin models.

By 1913, the yellow brick factory had been demolished and on the site a new 5-story structure of reinforced concrete and red brick had been built. Begun in 1910, the red brick factory with its many additions would take up two blocks along Juneau Avenue and around the corner on 38th Street. Despite the competition, Harley-Davidson was already pulling ahead of Indian and would dominate motorcycle racing after 1914. Production that year swelled to 16,284 machines.

Ralph Hepburn on his Harley racing bike in this 1919 photo.

World War I

In 1917, the United States entered World War I and the military demanded motorcycles for the war effort. Harleys had already been used by the military in border skirmishes with Pancho Villa but World War I was the first time the motorcycle had been adopted for combat service. Harley-Davidson provided over 20,000 machines to the military forces during World War I.

The 1920s

By 1920, Harley-Davidson was the largest motorcycle manufacturer in the world. Their motorcycles were sold by dealers in 67 countries. Production was 28,189 machines.

In 1921, a Harley-Davidson, ridden by Otto Walker, was the first motorcycle ever to win a race at an average speed of over 100 mph (160 km/h). [13] [14]

During the 1920s, several improvements were put in place, such as a new 74 cubic inch (1200cc) V-Twin, introduced in 1922, and the "Teardrop" gas tank in 1925. A front brake was added in 1928.

In the late summer of 1929, Harley-Davidson introduced its 45 cubic inch flathead V-Twin to compete with the Indian 101 Scout and the Excelsior Super X.[15]

The Depression

Harley-Davidson WL

The Great Depression began a few months after the introduction of their 45 cubic inch model. Harley-Davidson's sales plummeted from 21,000 in 1929 to less than 4,000 in 1933. In order to survive, the company manufactured industrial powerplants based on their motorcycle engines. They also designed and built a three-wheeled delivery vehicle called the Servi-Car, which remained in production until 1973.[15]

In the mid-'30s, Alfred Rich Child opened a production line in Japan with the 74ci VL, which became Rikuo after the parent company severed its business relations with Harley-Davidson.[16]

An 80 cubic inch flathead engine was added to the line in 1935, by which time the single cylinder motorcycles had been discontinued.[17]

By 1937, all the flathead engines were equipped with the dry-sump oil recirculation system that had been introduced with the 61E and 61EL "Knucklehead" OHV models. This caused the 74 cubic inch V and VL models to be renamed U and UL, the 80 cubic inch VH and VLH to be renamed UL and ULH, and the 45 cubic inch RL to be renamed WL.[18]

In 1941, the 74 cubic inch "Knucklehead" was introduced as the F and the FL, replacing the 80 cubic inch flathead UH and ULH models.[18]

World War II

Harley copied the BMW R71 to produce its XA model.

One of only two American cycle manufacturers to survive the Great Depression, Harley-Davidson again produced large numbers of motorcycles for the US Army in World War II and resumed civilian production afterwards, producing a range of large V-twin motorcycles that were successful both on racetracks and for private buyers.

WLC

Harley Davidson, on the eve World War II, was already supplying the Army with a military-specific version of its 45" WL line, called the WLA. (The A in this case stood for "Army".) Upon the outbreak of war, the company, along with other manufacturing enterprises, shifted to war work. Over 90,000 military motorcycles, mostly WLAs and WLCs (the Canadian version) would be produced, many to be provided to allies.[19]


Shipments to the Soviet Union under the Lend-Lease program numbered at least 30,000. The WLAs produced during all years of war production would, unusually, have 1942 serial numbers. Production of the WLA stopped at the end of the war, though it would resume production from 1949 to 1952 due to the Korean War.

The U.S. Army also asked Harley-Davidson to produce a new motorcycle with many of the features of BMW's side-valve and shaft-driven R71. Harley largely copied the BMW engine and drive train and produced the shaft-driven 750 cc 1942 Harley-Davidson XA. Due to the superior cooling of an opposed twin, Harley's XA cylinder heads ran 100 °F (55 °C) cooler than its V-twins.[20] The XA never entered full production: the motorcycle by that time had been eclipsed by the Jeep as the Army's general purpose vehicle, and the WLA—already in production—was sufficient for its limited police, escort, and courier roles. Only 1,000 were made and the XA never went into full production. It remains the only shaft-driven Harley Davidson ever made.

Small Harleys - Hummers and Aermacchis

Aermacchi-built AMF H-D single-cylinder bike

As part of war reparations, Harley-Davidson acquired the design of a small German motorcycle, the DKW RT125 which they adapted, manufactured, and sold from 1947 to 1966. Various models were made, including the Hummer from 1955 to 1959, but they are all colloquially referred to as "Hummers" at present. BSA in the United Kingdom took the same design as the foundation of their BSA Bantam.

In 1960, Harley-Davidson consolidated the Model 165 and Hummer lines into the Super-10, introduced the Topper scooter, and bought fifty percent of Aeronautica Macchi's motorcycle division.[21] Importation of Aermacchi's 250 cc horizontal single began the following year. The bike bore Harley-Davidson badges and was marketed as the Harley-Davidson Sprint.[22][23]

After the Pacer and Scat models were discontinued at the end of 1965, the Bobcat became the last of Harley-Davidson's American-made two-stroke motorcycles. The Bobcat was manufactured only in the 1966 model year.[24]

Harley-Davidson's entry in the lightweight two-stroke market for 1967 was the M-65, built by Aermacchi and offered in base form with a semi-step thru frame and tank and as the M-65S (Sport) with a larger tank (later used on the 1968 Rapido).[citation needed]

The company re-entered the 125 cc two-stroke market in 1968 with the introduction of the Aermacchi-built Rapido, a 125 cc bike to replace the American-made 2-stroke bikes.[25]

The engine of the Sprint was increased to 350 cc in 1969 and would remain that size until 1974, when it was replaced by the 250 cc two-stroke SX.[26]

Harley-Davidson purchased full control of Aermacchi's motorcycle production in 1974 and continued making two-stroke motorcycles there until 1978, when they sold the facility to Cagiva.[21]

Tarnished reputation

AMF H-D Electra Glide

In 1952, following their application to the US Tariff Commission for a 40% tax on imported motorcycles, Harley-Davidson was charged with restrictive practices.[27] Hollywood also damaged Harley's image with many outlaw biker gang films produced from the 1950s through the 1970s, following the 1947 Hollister, CA biker riot on July 4th. "Harley-Davidson" for a long time was synonymous with the Hells Angels and other outlaw motorcyclists.

In 1969, American Machinery and Foundry (AMF) bought the company, streamlined production, and slashed the workforce. This tactic resulted in a labor strike and a lower quality of bikes. The bikes were expensive and inferior in performance, handling, and quality to Japanese motorcycles. Sales declined, quality plummeted, and the company almost went bankrupt.[28] The "Harley-Davidson" name was mocked as "Hardly Ableson", "Hardly Driveable," and "Hogly Ferguson", [29] [30] and the nickname "Hog" became pejorative.

Restructuring and revival

1998 Harley-Davidson FXSTC

In 1981, AMF sold the company to a group of thirteen investors led by Vaughn Beals and Willie G. Davidson for $80 million.[31] Inventory was strictly controlled using the Just In Time system.

In the early eighties, Harley-Davidson claimed the Japanese manufacturers were dumping motorcycles on the US market. After Harley-Davidson rejected aid from Japanese manufacturers, the US International Trade Commission imposed in 1983 a 45% tariff on imported bikes and bikes over 700 cc engine capacities specifically to protect Harley Davidson. [32][33]

Rather than trying to match the Japanese, the new management deliberately exploited the "retro" appeal of the machines, building motorcycles that deliberately adopted the look and feel of their earlier machines and the subsequent customizations of owners of that era. Many components such as brakes, forks, shocks, carburetors, electrics and wheels were outsourced from foreign manufacturers and quality increased, technical improvements were made, and buyers slowly returned. To remain profitable Harley continues to increase the amount of overseas made parts it uses, while being careful not to harm its valuable "American Made" image.

Ford F-150 crew cab
Harley Davidson edition

The "Sturgis" model, boasting a dual belt-drive, was introduced. By 1990, with the introduction of the "Fat Boy", Harley once again became the sales leader in the heavyweight (over 750 cc) market. At the time of the Fat Boy model introduction a story rapidly spread that its silver paint job and other features were inspired by the World War II American B-29 bomber; and that the Fat Boy name was a combination of the names of the atom bombs (Fat Man and Little Boy) that were dropped on Nagasaki and Hiroshima respectively. However, the Urban Legend Reference Pages lists this story as an urban legend. [34] [35]

1994 saw the replacement of the FXR frame with the Dyna, though it was revived briefly in 1999 and 2000 for special limited editions.

In 1999, Ford Motor Company added a Harley-Davidson edition to the Ford F-Series F-150 line, complete with the Harley-Davidson logo. This truck was an extended-cab for model year 1999. In 2000, Ford changed the truck to a crew cab and in 2002 added a super-charged engine (5.4L) which continued until 2003. In 2004, the Ford/Harley was changed to a Super-Duty, which continues through 2006. Ford again produced a Harley-Davidson Edition F-150 for their 2006 model-year, as well.

Building started on $75 million 130,000 square-foot (12,000 m²) Harley-Davidson Museum in the Menomonee River Valley on June 1, 2006. It is expected to open in 2008 and will house the company's vast collection of historic motorcycles and corporate archives, along with a restaurant, café and meeting space.[36]

Claims of stock price manipulation

During its period of peak demand, during the late 1990s and early 2000s, Harley-Davidson embarked on a program of expanding the number of dealerships throughout the country. At the same time, its current dealers typically had waiting lists that extended up to a year for some of the most popular models. Harley-Davidson, like the auto manufacturers, records a sale not when a consumer buys their product, but rather when it is delivered to a dealer. Therefore, it is possible for the manufacturer to inflate sales numbers by requiring dealers to accept more inventory than desired in a practice called channel stuffing. When demand softened following the unique 2003 model year, this news lead to a dramatic decline in the stock price. In April 2004 alone, the price of HOG shares dropped from over $60 to under $40. Immediately prior to this decline, retiring CEO Jeffrey Bleustein profited $42 million on the exercise of employee stock options.[37] Harley-Davidson was named as a defendant in numerous class action suits filed by investors who claimed they were intentionally defrauded by Harley-Davidson's management and directors.[38] By January 2007, the price of Harley-Davidson shares reached $70.

2007 workers' strike

On February 2, 2007, upon the expiration of their union contract, about 2,700 employees at Harley-Davidson Inc.'s largest manufacturing plant in York, PA went on strike after failing to agree on wages and health benefits.[39][40] During the pendency of the strike, the company refused to pay for any portion of the striking employees' health care.[41]

The day before the strike, after the union voted against the proposed contract and to authorize the strike, the company shut down all production at the plant. The York facility employs more than 3,200 workers, both union and non-union.[42]

Harley-Davidson announced on February 16, 2007, that it had reached a labor agreement with union workers at its largest manufacturing plant, a breakthrough in the two-week-old strike.[43] The strike disrupted Harley-Davidson’s national production and had ripple effects as far away as Wisconsin, where 440 employees were laid off, and many Harley suppliers also laid off workers because of the strike.[44]

Agreement in India

In a landmark agreement reached during discussions between the U.S. Trade Representative, Susan Schwab, and the Minister for Commerce and Industry of India, Kamal Nath, on April 12, 2007 at New Delhi, Harley-Davidson motorcycles will be allowed access to the Indian market in exchange for the export of Indian mangoes. India had not specified emission standards for motorcycles over 500 cc displacement, effectively prohibiting the import of Harley Davidson motorcycles, along with most models of other manufacturers, such as Yamaha Motor Co. Ltd. and Suzuki Motor Corporation.[45] The company placed a hold on plans to export their motorcycles to India, due to import duties of 60% and taxes of 30%, which effectively doubled the cost of the motorcycles for the Indian consumer.[46]

Harley-Davidson engines

V-twin in a HD Road King

The classic Harley-Davidson engines are two-cylinder, V-twin engines with the pistons mounted in a 45° "V". The crankshaft has a single pin, and both pistons are connected to this pin through their connecting rods. [47]

This design causes the pistons to fire at uneven intervals, the consequence of an engineering tradeoff to create a large, powerful engine in a small space. This design choice is entirely vestigial from an engineering standpoint, but has been sustained because of the strong connection between the distinctive sound and the Harley-Davidson brand. This design, which is covered under several United States patents, gives the Harley-Davidson V-twin its unique choppy "potato-potato" sound. To simplify the engine and reduce costs, the V-twin ignition was designed to operate with a single set of points and no distributor, which is known as a dual fire ignition system, causing both spark plugs to fire regardless of which cylinder was on its compression stroke, with the other spark plug firing on its cylinder's exhaust stroke, effectively "wasting a spark." The exhaust note is basically a throaty growling sound with some popping.

The 45 degree design of the engine thus creates a plug firing sequencing as such: The first cylinder fires, the second (rear) cylinder fires 315° later, then there is a 405° gap until the first cylinder fires again, giving the engine its unique sound. [48]

Harley Davidson has used various ignition systems throughout its history - be it the early points/condenser system, (Big Twin up to 1978 and Sportsters 1970 to 1978), magneto ignition system used on 1958 to 1969 Sportsters, early electronic with centrifugal mechanical advance weights, (all models 1978 and a half to 1979), or the late electronic with transistorized ignition control module, more familiarly known as the black box or the brain, (all models 1980 to present).

Starting in 1995, the company introduced Electronic Fuel Injection (EFI) as an option for select models. [49] With the introduction of the 2007 product line, EFI is now standard on all models, including Sportsters. [50]

In 1991, Harley-Davidson began to participate in the Sound Quality Working Group, founded by Orfield Labs, Bruel and Kjaer, TEAC, Yamaha, Sennheiser, SMS and Cortex. This was the nation's first group to share research on psychological acoustics. Later that year, Harley-Davidson participated in a series of sound quality studies at Orfield Labs, based on recordings taken at the Talladega Superspeedway, with the objective to lower the sound level for EU standards while analytically capturing the "Harley Sound."[citation needed] This research resulted in the bikes that were introduced in compliance with EU standards for 1998.

On 1 February 1994, the company filed a sound trademark application for the distinctive sound of a Harley-Davidson motorcycle engine: "The mark consists of the exhaust sound of applicant's motorcycles, produced by V-twin, common crankpin motorcycle engines when the goods are in use". Nine of Harley-Davidson's competitors filed comments opposing the application, arguing that cruiser-style motorcycles of various brands use a single-crankpin V-twin engine which produce a similar sound.[51] These objections were followed by litigation. In August 2001, the Company dropped efforts to federally register its trademark. However, legal counsel for the company claims that the Harley-Davidson still holds trademark rights in the sound even without a registration. [52]

Electra Glide "Ultra Classic" in Bristol

The Big V-Twins

  • F-head, also known as JD, pocket valve and IOE (intake over exhaust), 1914-29 (1,000 ccm), and 1922-29 (1,200 ccm)
  • Flathead, 1930-1948 (1,200 ccm) and 1935-41 (1,300 ccm).
  • Knucklehead, 1936-47 61 cubic inches (1,000 ccm), and 1941-47 74 cubic inches (1,200 ccm)
  • Panhead, 1948-52 61 cubic inches (1,000 ccm), and 1948-65, 74 cubic inches (1,200 ccm)
  • Shovelhead, 1966-85, 74 cubic inches (1,200 ccm) and 82 cubic inches (1,345 ccm) since late 1978
  • Evolution (aka "Evo" and "Blockhead"), 1984-99, 80 cubic inches (1,340 ccm)
  • Twin Cam 88 (aka "Fathead") 1999-2006, 88 cubic inches (1,443 ccm)
  • Twin Cam 88B (counter balanced version of the Twin Cam 88) 2000-2006, 88 cubic inches (1,443 ccm)
  • Twin Cam 96, 2007-present, 96 cubic inches (1,584 ccm)
Evolution Sportster cruising around downtown Buenos Aires

The Small V-Twins

  • D Model, 1929-31, 750 cc
  • R Model, 1932-36, 750 cc
  • W Model, 1937-52, 750 cc, solo (2 wheel) frame only)
  • G (Servi-Car) Model, 1932-73, 750 cc
  • K Model, 1952-53, 750 cc
  • KH Model, 1954-56, 900 cc
  • Ironhead, 1957-1971 (900 cc), 1971-85 (1000 cc)
  • Evolution, 1986-present, 883, 1,100 and 1,200 cc
V-Rod on the show room floor
V-Rod with rider

The Revolution engine

The Revolution engine is based on the VR-1000 Superbike race program, developed by Harley-Davidson's Powertrain Engineering team and Porsche Engineering in Stuttgart, Germany. It is a liquid cooled, dual overhead cam, internally counterbalanced 60 degree V-twin engine with a displacement of 69 cubic inches (1130 cc), producing 115 horsepower (86 kW) at 8250 rpm at the crank, with a redline of 9000 rpm. [53] [54] It was introduced for the new V-Rod line in 2001 for the 2002 model year, starting with the single VRSCA (V-twin V-Twin Racing Street Custom) model. [55] [56]

A 1250 cc Screamin' Eagle version of the Revolution engine was made available for 2005, and was present thereafter in a single production model from 2005-2007. In 2008, the 1250 cc Revolution Engine became standard for the entire VRSC line. Harley-Davidson claims 123 horsepower (92 kW) at the crank for the 2008 VRSCAW model. The VRXSE Destroyer is equipped with a stroker (75mm crank) Screamin’ Eagle 1,300 cubic centimetres (79 cu in) Revolution Engine, producing over 165 horsepower (123 kW).

Model designations

Harley model designations are a sequence of letters and numbers, combined in limited ways. The sequences can be long, as in the 2006 model designation FLHTCUSE.

The first letter may be one of the following:

E, J, K ('50s small twin), F, U, V (Big Twin), D, G, R, W (Small Twin), X (Sportster), or V (VRSC)

Letters are appended singly or in pairs, as follows:

B (Belt Drive), C (Classic or Custom), D (Dyna Glide), DG (Disk Glide), E (Electric start), F (Fat Boy (1990-present) or Foot-shift (1972 and prior)), H (High compression), L (Hydra Glide forks), LR (Low Rider), P (Police), R (Race or Rubber-mount), S (Sport, Springer, or Standard), SB (Single belt final drive), ST (Softail), T (Touring), WG (Wide Glide), I (Fuel injection), SE (Screamin’ Eagle), U (Ultra)

Custom Vehicle Operations models can also have a number (2,3,4) added.

Note that these conventions for model designations are broken regularly by the company.

Current model designations

2001 883 Sportster Hugger
  • Sportster With the exception of the street-going XR1000 of the 1980s, all Sportsters made for street use have the prefix XL in their model designation. For the Sportster Evolution engines used since the mid 1980s, there have been two sizes of Sportster Evolution engine. Motorcycles with the smaller engine are designated XL883, while those with the larger engine were initially designated XL1100. When the size of the larger engine was increased from 1,100 cc to 1,200 cc, the designation was changed from XL1100 to XL1200. Subsequent letters in the designation refer to model variations within the sportster range, eg. the XL883C refers to an 883 cc Sportster with cruiser or custom styling, while the XL1200S designates the now-discontinued 1200 Sportster Sport.
  • Dyna models utilize the big-twin engine (F), small-diameter telescopic forks similar to those used on the Sportster (X), and the Dyna chassis (D). Therefore, all Dyna models have designations that begin with FXD, eg. FXDWG (Wide Glide) and FXDL (Low Rider).
  • Softail models utilize the big-twin engine (F) and the Softail chassis (ST).
    • Softail models that use small-diameter telescopic forks similar to those used on the Sportster (X) have designations that begin with FXST, eg. FXSTB (Night Train), FXSTD (Deuce) and FXSTS (Standard).
    • Softail models that use large-diameter telescopic forks similar to those used on the touring bikes (L) have designations beginning with FLST, e.g. FLSTF (Fat Boy) and FLSTC (Heritage Softail Classic).
    • Softail models that use Springer forks with a 21-inch (530 mm) wheel have designations that begin with FXSTS eg. FXSTS (Springer Softail) and FXSTSB (Bad Boy).
    • Softail models that use Springer forks with a 16-inch (410 mm) wheel have designations that begin with FLSTS eg.FLSTSC (Springer Classic)
  • Touring models use Big-Twin engines and large-diameter telescopic forks. All Touring designations begin with the letters FL, eg. FLHR (Road King) and FLTR (Road Glide)
  • Revolution models utilize the Revolution engine (VR), and the street versions are designated Street Custom (SC). After the VRSC- prefix common to all street Revolution bikes, the next letter denotes the model, either A (base V-Rod), B (discontinued), D (Night Rod), R (Street Rod), SE (CVO Special Edition), or X. Further differentiation within models are made with an additional letter, e.g. VRSCDX denotes the Night Rod Special.
    • The factory drag bike, the VRXSE Destroyer, uses X instead of SC to denote a non-street bike and SE to denote a CVO Special Edition

Model families

Modern Harley-branded motorcycles fall into one of five model families: Touring, Softail, Dyna, Sportster and VRSC. Model families are distinguished by the frame, engine, suspension, and other characteristics.

Touring

Hamburg Police Electra Glide.

The touring family, also known as "dressers", includes three Road King models, and five Glide models offered in various trim. The Road Kings have a "retro cruiser" appearance and most models are equipped with a large clear windshield. Road Kings are reminiscent of big-twin models from the 1940s and '50s. Glides can be identified by their full front fairings. Most Glides sport a unique fairing referred to as the "Batwing" due to its unmistakable shape. The Road Glide has a different front end, referred to as the "Sharknose". The Sharknose includes a unique, dual front headlight. Touring models are distinguishable by their large luggage, rear coil-over air suspension and are the only models to offer full fairings with Radios/CBs. All touring models use the same frame, first introduced with a Shovelhead motor in 1980, and carried forward with only modest upgrades to this day. The frame is distinguished by the location of the steering head in front of the forks and was the first H-D frame to rubber mount the drivetrain to isolate the rider from the vibration of the big V-twin. Although all touring models weigh in excess of 800 lb (360 kg)., they are remarkably easy to handle at low speeds and high, and give the most comfortable and relaxing ride of any Harley. The frame was modified for the 1994 model year when the oil tank went under the transmission and the battery was moved inboard from under the right saddlebag to under the seat. In 1997, the frame was again modified to allow for a larger battery under the seat and to lower seat height. In 2007, Harley introduced a the 96 cubic inch motor, as well the 6 speed transmission to give the rider better speeds on the highway.

In 2006, Harley introduced the FLHX, a bike designed by Willie G. Davidson to be his personal ride, to its touring line.[57]

In 2008, Harley added anti-lock braking systems and cruise control as a factory installed option on all touring models.[58]

Softail

2002 Softail Heritage Classic.

These big-twin motorcycles capitalize on Harley's strong value on tradition. With the rear-wheel suspension invisible on the bottom of the frame, they are visibly similar to the "hardtail" choppers popular in the 1960s and 1970s, as well as from their own earlier history. In keeping with that tradition, Harley offers Softail models with "springer" front ends and "heritage" styling that incorporate design cues from throughout their history.

Dyna

2005 Dyna Super Glide Custom.

Dyna motorcycles feature big-twin engines and traditional styling. They can be distinguished from the Softail by the traditional coil-over suspension that connects the swingarm to the frame, and from the Sportster by their larger engines. On these models, the transmission also houses the engine's oil reservoir.

In 2007, Harley-Davidson released a line-up of five Dyna models: Super Glide, Super Glide Custom, Street Bob, Low Rider, and Wide Glide.

In 2008, the "Fat Bob" was re-introduced to the Dyna line-up featuring aggressive styling, including a new 2-1-2 exhaust, twin headlamps, a 180 mm rear tire and a 130 mm front tire.

Sportster

2002 Sportster 883 Custom

Introduced in 1957, the Sportster is the longest-running model family in the Harley-Davidson lineup. They were conceived as racing motorcycles, and were popular on dirt and flat-track race courses through the 1960s and '70s. Smaller and lighter than the other Harley models, contemporary Sportsters make use of 883 or 1,200 cc Evolution engines and, though often modified, remain similar in appearance to their racing ancestors.

Up until the 2003 model year, the engine on the Sportster was rigidly mounted to the frame. The 2004 Sportster had a new frame accommodating a rubber-mounted engine. Although this made the bike heavier and reduced the available lean angle, it reduced the amount of vibration transmitted to the frame and the rider.[59] The rubber mounted engine provides a significantly smoother ride for rider and passenger. For a bike which isn't really thought of for long rides or trips, the smoother ride allows for this opportunity.

In the 2007 model year, Harley-Davidson celebrated the 50th anniversary of the Sportster and produced a collectors' edition called the XL50 1200 Custom, of which only 2000 were made for sale worldwide. Each motorcycle was individually numbered and came in one of two colours, Mirage Pearl Orange or Vivid Black. Also in 2007, electronic fuel injection was introduced to the Sportster family, and the Nightster model was introduced.

VRSC

V-Rod in a gravel driveway.

Introduced in 2001, the VRSC family bears little resemblance to Harley's more traditional lineup. Competing against Japanese and American muscle bikes and seeking to expand its market appeal, the "V-Rod" makes use of an engine developed jointly with Porsche that, for the first time in Harley history, incorporates fuel injection, overhead cams, and liquid cooling. The V-Rod is visually distinctive, easily identified by the 60-degree V-Twin engine, the radiator and the hydroformed frame members that support the round-topped air cleaner cover. Based on the VR-1000 racing motorcycle, it continues to be a platform around which Harley-Davidson builds drag-racing competition machines. The V-Rod has gathered an enthusiastic following in the U.S., Europe and Australia, and an annual Rally at the Kansas City production facility has been organized by Max Millender and the members of a 21,000+ member strong internet discussion forum www.1130cc.com. Bill Davidson has presented Mr Millender with a signed airbox cover to recognize the contribution the forum has made to the VRSC platform which continues to evolve with models like the Night Rod Special (VRSCDX).

In 2008, Harley added anti-lock braking systems as a factory installed option on all VRSC models.[58] Harley also increased the displacement of the stock engine from 1130cc (69ci) to 1250cc (73.6ci), which had only been previously available from Screamin' Eagle, and added a slipper clutch as standard equipment.

VRSC Models Include:

VRSCA: V-Rod (2002-2006), VRSCAW: V-Rod (2007-2008), VRSCB: V-Rod (2004-2005, VRSCD:Night Rod (2006-2008), VRSCDX: Night Rod Special (2007-2008), VRSCSE: Screamin' Eagle CVO V-Rod (2005), VRSCSE2: Screamin' Eagle CVO V-Rod (2006), VRSCR: Street Rod (2006-2007), VRSCX: Screamin' Eagle Tribute V-Rod (2007).

VRXSE

The VRXSE V-Rod Destroyer is Harley Davidson's production drag racing motorcycle, constructed to run the quarter mile in under ten seconds. It is based on the same revolution engine that powers the VRSC line, but the VRXSE uses the Sceamin' Eagle 1300cc "stroked" incarnation, featuring a 75mm crankshaft, 105mm Pistons, and 58mm throttle bodies.

The V-Rod Destroyer is not a street legal motorcycle.

Harley-Davidson culture

Replica of the "Captain America" bike from the film Easy Rider

According to a recent Harley-Davidson study, in 1987 half of all Harley riders were under age 35.[60] Now, only 15% of Harley buyers are under 35,[60] and as of 2005, the median age had risen to 46.7.[61][62][63][64]

The income of the average Harley-Davidson rider has risen, as well. In 1987, the median household income of a Harley-Davidson rider was $38,000. By 1997, the median household income for those riders had more than doubled, to $83,000.[60]

Harley-Davidson motorcycles has long been associated with the sub-cultures of the:

Origin of "Hog" nickname

Beginning in 1920, a team of farm boys, including Ray Weishaar, who became known as the "hog boys," consistently won races. The group had a hog, or pig as their mascot. Following a win, they would put the pig (a real one) on their Harley and take a victory lap.[65] In 1983, the Motor Company formed a club for owners of its product taking advantage of the long-standing nickname by turning "hog" into the acronym H.O.G., for Harley Owners Group. Harley-Davidson attempted to trademark "hog", but lost a case against an independent Harley-Davidson specialist, The Hog Farm of West Seneca, NY, [66] in 1999 when the appellate panel ruled that "hog" had become a generic term for large motorcycles and was therefore unprotectable as a trademark. [67]

On August 15, 2006, Harley Davidson Inc. had its NYSE ticker symbol changed from HDI to HOG. [68]

Harley-Davidson Riders Club of Great Britain

Harley-Davidson 2004 Heritage

The Harley-Davidson Riders Club of Great Britain (est 1949) was the first British riders club (as opposed to motorcycle club) and organized national rallies and ride-outs from the outset. The 1982 rally began a popular run of events, probably due to the good fortune of having William G. Davidson attending his first rally outside the USA, in Great Britain. He is thought to have been more than curious to discover how the secret "Evolution Motor" had found its world exclusive on the cover of the spring edition of the HDRCGB magazine, the "Harleyquin", but having a forgiving nature, Willie G. returned in 1984, along with Vaughn Beals and Len Thomson to officially show off the Evolution engine by bringing a test ride fleet to the second Brighton International Super Rally run by H.D.R.C.G.B.. The demonstration rides were the first at any European Rally. The club now has circa 1800 members throughput the U. K. U.S.A. and Europe not forgetting their founder member in Australia. The club is split into regions and most hold rallies during the summer culminating in the clubs International Rally.

Harley Owners Group

Harley-Davidson established the Harley Owners Group (abbreviated H.O.G.) in 1983 in response to a growing desire by a new breed of Harley riders for an organized way to share their passion and show their pride. In 1991, H.O.G. went international, with the first official European H.O.G. Rally in Cheltenham, England. [69] Today, more than one million members and more than 1400 chapters worldwide make H.O.G. the largest factory-sponsored motorcycle organization in the world. [70]

H.O.G. benefits include organized group rides, exclusive products and product discounts, insurance premium discounts, and the Hog Tales newsletter. A one year full membership is included with the purchase of a new, unregistered Harley Davidson. [71]

See also

Notes

  1. ^ Standard and Poor's 500 Guide. The McGraw-Hill Companies, Inc. 2007. ISBN 0-07-147906-6.
  2. ^ The Business Journal of Milwaukee (August 2006). "Harley-Davidson to get new ticker: HDI". The Business Journal of Milwaukee. Retrieved 2008-03-01. {{cite web}}: |author= has generic name (help)
  3. ^ "United States Patent Application: 0060260569". appft1.uspto.gov. Retrieved 2008-04-27.
  4. ^ "Whats In Your Harley Davidson?". www.content4reprint.com. Retrieved 2008-04-27. {{cite web}}: Text "Content for Reprint" ignored (help)
  5. ^ Richard Pierson and Alexander Bozmoski (March 2003). "Harley-Davidson's 100th anniversary - the sound of a legend". Sound and Vibration. Retrieved 2007-12-13.
  6. ^ Standard & Poor's. The Standard & Poor's 500 Guide. McGraw-Hill Professional. ISBN 0071468234. {{cite book}}: |access-date= requires |url= (help)
  7. ^ "Buell Motorcycle Co. - Two Wheel Innovation". US Industry Today. Retrieved 2007-12-13.
  8. ^ "On Patrol" (PDF). 2005 Harley-Davidson Police Motorcycles. Retrieved 2007-06-18.
  9. ^ Herbert Wagner, 2003. At the Creation: Myth, Reality, and the Origin of the Harley-Davidson Motorcycle, 1901-1909 (Madison: Wisconsin Historical Society Press), pp.22-28, 42-44.
  10. ^ Wagner, 2003. pp.45-62.
  11. ^ Wagner, 2003. pp.68-81, 118.
  12. ^ Wagner, 2003. pp.124-25.
  13. ^ "Otto Walker". home.ama-cycle.org. Retrieved 2008-04-26.
  14. ^ "Pioneers of American Motorcycle Racing, Chapter 19". www.statnekov.com. Retrieved 2008-04-26.
  15. ^ a b Mitchel, D. (1997). Harley-Davidson Chronicle - An American Original. Publications International Limited. p. 68-69. ISBN 0-7853-2514-X.
  16. ^ The Motorcycle Hall of Fame Museum - 1958 Rikuo RT2: Harley-Davidson’s Japanese connection
  17. ^ Mitchel, p. 92
  18. ^ a b Mitchel, pp. 94-95
  19. ^ Smithsonian magazine, August 2003, pg. 34 - "Wild Thing", Robert F. Howe
  20. ^ Motorcycle Hall of Fame Museum: 1942 Harley-Davidson XA
  21. ^ a b Wilson, H. "The Encyclopedia of the Motorcycle" p. 252 Dorling-Kindersley Limited, 1995 ISBN 0 7513 0206 6
  22. ^ Wilson, H. "The Encyclopedia of the Motorcycle" p. 74 Dorling-Kindersley Limited, 1995 ISBN 0 7513 0206 6
  23. ^ Mitchel, p. 187
  24. ^ Mitchel, p. 193
  25. ^ Mitchel, p. 218
  26. ^ Mitchel, p. 215
  27. ^ Triumph Motorcycles Timeline: Recovery and Growth 1946-1962
  28. ^ "American Machine Foundry - Journey Into History - Hot Bike Magazine". www.hotbikeweb.com. Retrieved 2008-04-27.
  29. ^ "The Motorcycle Bikers Dictionary - H". www.totalmotorcycle.com. Retrieved 2008-04-27.
  30. ^ "William Harley, Arthur Davidson & Soichiro Honda Didn't Like Bikes! -- Isnare.com Articles". www.isnare.com. Retrieved 2008-04-27.
  31. ^ Smithsonian magazine, August 2003, pg. 36 - "Wild Thing", Robert F. Howe
  32. ^ [1] - 7/83 US Imposes 45% Tariff on Imported Motorcycles
  33. ^ [2] - Two American Legends: Ford and Harley-Davidson
  34. ^ "Urban Legends Reference Pages: Harley-Davidson Fat Boy". Snopes. Retrieved 2007-12-14.
  35. ^ "Road Test: Harley-Davidson FLSTF Fat Boy". The Independent. Retrieved 2007-12-14.
  36. ^ The Business Journal (Milwaukee) - Harley-Davidson kick-starts $75M museum project
  37. ^ "SEC Form 4". EDGAR. April 15, 2004.
  38. ^ Glancy Binkow & Goldberg LLP - Attorneys at Law
  39. ^ "2,700 union workers strike Harley-Davidson". United Press International. February 2, 2007.
  40. ^ "Strike shuts down Harley-Davidson plant, Company suspends production of motorcycles amid contract dispute". Associated Press via MSNBC. February 2, 2007.
  41. ^ "Striking Harley workers take hits in the pocketbook". The York Dispatch. February 12, 2007.
  42. ^ "Harley closes big plant on strike threat". United Press International. February 1, 2007.
  43. ^ "Deal ends Harley-Davidson strike". The Associated Press. 2007.
  44. ^ "Tentative deal in Harley-Davidson strike - 2,800 workers out since February 2; rank-and-file still must vote on deal". Associated Press via MSNBC. February 16, 2007.
  45. ^ "India Swaps Mangoes for Harley Davidson Motorcycles". World Press. May 10, 2007.
  46. ^ "Harley shelves India plans, citing duties". Mint. May 1, 2007.
  47. ^ "United States Patent Application: 0060260569". appft1.uspto.gov. Retrieved 2008-04-27.
  48. ^ "Howstuffworks "The Harley Sound and Mystique"". auto.howstuffworks.com. Retrieved 2008-04-27.
  49. ^ "Harley-Davidson". www.harley-davidson.com. Retrieved 2008-04-27. {{cite web}}: Text "Company" ignored (help); Text "History" ignored (help); Text "Timeline 1990's" ignored (help)
  50. ^ "Harley-Davidson Motorcycle Fuel Injection Explained". www.nightrider.com. Retrieved 2008-04-27.
  51. ^ "The Trademark Registrability of the Harley-Davidson Roar: A Multimedia Analysis". www.bc.edu. Retrieved 2008-04-27.
  52. ^ "Chuck Mabrey - Harley History". www.themabreys.com. Retrieved 2008-04-27.
  53. ^ "First Ride: 2002 Harley-Davidson VRSCA V-Rod". motorcycle.com. Retrieved 2007-12-14.
  54. ^ "Harley-davidson v-rod - jeckyl or hyde!". Motorbikes Today. Retrieved 2007-12-14.
  55. ^ "Harley-Davidson Company History Timeline 2000". Harley-Davidson Motor Company Website. Retrieved 2007-12-14.
  56. ^ "Motor Company History". North Texas Harley Owners Group. Retrieved 2007-12-14.
  57. ^ Newbern, Michael (2006-08-08). "First Ride: 2007 FLHX". {{cite web}}: Check date values in: |date= (help)
  58. ^ a b "ABS OPTION ON ALL HARLEY-DAVIDSON TOURING AND VRSC MODELS" (Press release). Harley-Davidson. 2007-07-09. Retrieved 2007-09-26. {{cite press release}}: Check date values in: |date= (help)
  59. ^ Motorcycle Cruiser First Ride: 2004 Harley-Davidson Sportster Motorcycles
  60. ^ a b c Harley Over The Hill? KU School of Journalism and Mass Communications Cite error: The named reference "age35" was defined multiple times with different content (see the help page).
  61. ^ Harley-Davidson Riders Settle Into Middle Age, Times Community Newspapers
  62. ^ Bumpy ride for Harley as competitors improve, customers age, SavannaNow
  63. ^ Packs of Easy Riders Attract More Golden Agers, Coastal Senior
  64. ^ Chart, source: Harley Davidson
  65. ^ Harley-Davidson - History
  66. ^ "The Hog Farm" - The Oldest Hog Shop in America
  67. ^ "Motorcycle manufacturer has no trademark right in 'hog'". News Media Update. Retrieved 2007-12-13.
  68. ^ "Harley-Davidson: High on the Hog". BusinessWeek. Retrieved 2007-12-13.
  69. ^ "H.O.G.® History". Windsor Harley Owners Group. Retrieved 2007-12-13.
  70. ^ "Harley Owners Group Members Ready To Rendezvous In Adirondacks". Motorcyclist. Retrieved 2007-12-13.
  71. ^ "H.O.G. Membership". Harley-Davidson Motor Company. Retrieved 2007-12-13.

References

  • Bach, Sharon, & Ostermann, Ken, eds. 1993. The Legend Begins: Harley-Davidson Motorcycles, 1903-1969 (Harley-Davidson, Inc.)
  • Mitchel, D. (1997). Harley-Davidson Chronicle - An American Original. Publications International Limited. ISBN 0-7853-2514-X.
  • Wagner, Herbert, 2003. At the Creation: Myth, Reality, and the Origin of the Harley-Davidson Motorcycle, 1901-1909 (Wisconsin Historical Society Press)