Ductility: Difference between revisions
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[[File:Al tensile test.jpg|thumb|Tensile test of an [[Aluminium alloy|AlMgSi alloy]]. The local necking and the cup and cone fracture surfaces are typical for ductile metals.]] |
[[File:Al tensile test.jpg|thumb|Tensile test of an [[Aluminium alloy|AlMgSi alloy]]. The local necking and the cup and cone fracture surfaces are typical for ductile metals.]] |
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[[File:Cast iron tensile test.JPG|thumb|This tensile test of a [[Ductile iron|nodular cast iron]] |
[[File:Cast iron tensile test.JPG|thumb|This tensile test of a [[Ductile iron|nodular cast iron]] demonstrates low ductility.]] |
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In [[materials science]], '''ductility''' is a solid material's ability to deform under [[Tension (physics)|tensile]] stress; this is often characterized by the material's ability to be stretched into a wire. '''Malleability''', a similar property, is a material's ability to deform under [[Compression (physical)|compressive]] stress; this is often characterized by the material's ability to form a thin sheet by hammering or rolling. Both of these mechanical properties are aspects of [[plasticity (physics)|plasticity]], the extent to which a solid material can be plastically deformed without [[fracture]]. Also, these material properties are dependent on temperature and pressure (investigated by [[Percy Williams Bridgman]] as part of his Nobel Prize winning work on high pressures). |
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Ductility and malleability are not always coextensive – for instance, while [[gold]] is both ductile and malleable, [[lead]] is only malleable.<ref name="mms"/> The word ''ductility'' is sometimes used to embrace both types of plasticity.<ref>{{cite encyclopedia |encyclopedia = TheFreeDictionary.com |title = Ductile |url = http://www.thefreedictionary.com/ductile |accessdate = January 30, 2011 |publisher = Farlex |ref = TheFreeDictionary}} Includes definitions from ''American Heritage Dictionary of the English Language'', ''Collins English Dictionary: Complete and Unabridged'', ''American Heritage Science Dictionary'', and ''WordNet 3.0''.</ref> |
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== Materials science == |
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{{Expand section|date=June 2011}} |
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[[File:Kanazawa Gold Factory.jpg|thumb|right|200px|Gold leaf is possible due to gold's malleability.]] |
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Ductility is especially important in [[metalworking]], as materials that crack or break under stress cannot be manipulated using metal forming processes, such as [[hammer]]ing, [[rolling (metalworking)|rolling]], and [[drawing (metalworking)|drawing]]. Malleable materials can be formed using [[Stamping (metalworking)|stamping]] or [[Machine press|press]]ing, whereas brittle metals and [[plastic]]s must be [[molding (process)|molded]]. |
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High degrees of ductility occur due to [[metallic bond]]s, which are found predominantly in metals and leads to the common perception that metals are ductile in general. In metallic bonds [[valence shell]] [[electron]]s are delocalized and shared between many atoms. The [[delocalized electron]]s allow metal atoms to slide past one another without being subjected to strong repulsive forces that would cause other materials to shatter. |
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Ductility can be quantified by the fracture strain <math>\varepsilon_f</math>, which is the engineering [[Strain (materials science)|strain]] at which a test specimen fractures during a uniaxial [[tensile test]]. Another commonly used measure is the reduction of area at fracture <math>q</math>.<ref name=dieter>G. Dieter, ''Mechanical Metallurgy'', McGraw-Hill, 1986, ISBN 978-0070168930</ref> |
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The following list ranks metals from the greatest ductility to least: [[gold]], [[silver]], [[platinum]], [[iron]], [[nickel]], [[copper]], [[aluminium]], [[zinc]], [[tin]], and [[lead]].<ref name="mms">{{Cite book | last = Rich | first = Jack C. | title = The Materials and Methods of Sculpture | publisher = Courier Dover Publications | page = 129 | year = 1988 | url = http://books.google.com/?id=hW13qhOFa7gC | isbn = 0486257428 | postscript = <!-- Bot inserted parameter. Either remove it; or change its value to "." for the cite to end in a ".", as necessary. -->{{inconsistent citations}}}}.</ref> The malleability of the same metals are then ranked from greatest to least: gold, silver, lead, copper, aluminium, tin, platinum, zinc, iron, and nickel.<ref name="mms"/> The ductility of [[steel]] varies depending on the alloying constituents. Increasing levels of [[carbon]] decreases ductility. Many plastics and [[amorphous solid]]s, such as [[Play-Doh]], are also malleable. |
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==Ductile-brittle transition temperature==<!-- [[Ductile-brittle transition]] and [[Ductile-brittle transition temperature]] redirect here --> |
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[[File:Ductility.svg|thumb|right|157px|Schematic appearance of round metal bars after tensile testing.<br> |
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(a) Brittle fracture<br> |
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(b) Ductile fracture<br> |
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(c) Completely ductile fracture]] |
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The ductile-brittle transition temperature (DBTT), nil ductility temperature (NDT), or nil ductility transition temperature of a metal represents the point at which the fracture energy passes below a pre-determined point (for steels typically 40 J<ref>John, Vernon. ''Introduction to Engineering Materials'', 3rd ed.(?) New York: Industrial Press, 1992. ISBN 0831130431.</ref> for a standard [[Charpy impact test]]). DBTT is important since, once a material is cooled below the DBTT, it has a much greater tendency to shatter on impact instead of bending or deforming. For example, [[zamak|zamak 3]] exhibits good ductility at room temperature but shatters at sub-zero temperatures when impacted. DBTT is a very important consideration in materials selection when the material in question is subject to mechanical stresses. A similar phenomenon, the [[glass transition temperature]], occurs with glasses and polymers, although the mechanism is different in these amorphous materials. |
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In some materials this transition is sharper than others. For example, the transition is generally sharper in materials with a [[body-centered cubic]] (BCC) lattice than those with a [[face-centered cubic]] (FCC) lattice. DBTT can also be influenced by external factors such as [[neutron radiation]], which leads to an increase in internal [[lattice defect]]s and a corresponding decrease in ductility and increase in DBTT. |
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The most accurate method of measuring the BDT or DBT temperature of a material is by fracture testing. Typically, four point bend testing at a range of temperatures is performed on pre-cracked bars of polished material. For experiments conducted at higher temperatures, dislocation activity increases. At a certain temperature, dislocations shield the crack tip to such an extent the applied deformation rate is not sufficient for the stress intensity at the crack-tip to reach the critical value for fracture (K<sub>iC</sub>). The temperature at which this occurs is the ductile-brittle transition temperature. If experiments are performed at a higher strain rate, more dislocation shielding is required to prevent brittle fracture and the transition temperature is raised. |
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==See also== |
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* [[Deformation (engineering)|Deformation]] |
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* [[Work hardening]], which reduces ductility |
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==References== |
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{{reflist}} |
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{{Refimprove|date=October 2008}} |
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==External links== |
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* [http://www.engineersedge.com/material_science/ductility.htm Ductility definition at engineersedge.com] |
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* [http://www.doitpoms.ac.uk/tlplib/ductile-brittle-transition/index.php DoITPoMS Teaching and Learning Package- "The Ductile-Brittle Transition] |
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{{Wiktionary}} |
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{{Wiktionary|Malleability}} |
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[[Category:Continuum mechanics]] |
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[[Category:Deformation]] |
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[[als:Duktilität]] |
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[[ja:展延性]] |
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Revision as of 11:04, 12 September 2011
In materials science, ductility is a solid material's ability to deform under tensile stress; this is often characterized by the material's ability to be stretched into a wire. Malleability, a similar property, is a material's ability to deform under compressive stress; this is often characterized by the material's ability to form a thin sheet by hammering or rolling. Both of these mechanical properties are aspects of plasticity, the extent to which a solid material can be plastically deformed without fracture. Also, these material properties are dependent on temperature and pressure (investigated by Percy Williams Bridgman as part of his Nobel Prize winning work on high pressures).
Ductility and malleability are not always coextensive – for instance, while gold is both ductile and malleable, lead is only malleable.[1] The word ductility is sometimes used to embrace both types of plasticity.[2]
Materials science
This section needs expansion. You can help by adding to it. (June 2011) |
Ductility is especially important in metalworking, as materials that crack or break under stress cannot be manipulated using metal forming processes, such as hammering, rolling, and drawing. Malleable materials can be formed using stamping or pressing, whereas brittle metals and plastics must be molded.
High degrees of ductility occur due to metallic bonds, which are found predominantly in metals and leads to the common perception that metals are ductile in general. In metallic bonds valence shell electrons are delocalized and shared between many atoms. The delocalized electrons allow metal atoms to slide past one another without being subjected to strong repulsive forces that would cause other materials to shatter.
Ductility can be quantified by the fracture strain , which is the engineering strain at which a test specimen fractures during a uniaxial tensile test. Another commonly used measure is the reduction of area at fracture .[3]
The following list ranks metals from the greatest ductility to least: gold, silver, platinum, iron, nickel, copper, aluminium, zinc, tin, and lead.[1] The malleability of the same metals are then ranked from greatest to least: gold, silver, lead, copper, aluminium, tin, platinum, zinc, iron, and nickel.[1] The ductility of steel varies depending on the alloying constituents. Increasing levels of carbon decreases ductility. Many plastics and amorphous solids, such as Play-Doh, are also malleable.
Ductile-brittle transition temperature
The ductile-brittle transition temperature (DBTT), nil ductility temperature (NDT), or nil ductility transition temperature of a metal represents the point at which the fracture energy passes below a pre-determined point (for steels typically 40 J[4] for a standard Charpy impact test). DBTT is important since, once a material is cooled below the DBTT, it has a much greater tendency to shatter on impact instead of bending or deforming. For example, zamak 3 exhibits good ductility at room temperature but shatters at sub-zero temperatures when impacted. DBTT is a very important consideration in materials selection when the material in question is subject to mechanical stresses. A similar phenomenon, the glass transition temperature, occurs with glasses and polymers, although the mechanism is different in these amorphous materials.
In some materials this transition is sharper than others. For example, the transition is generally sharper in materials with a body-centered cubic (BCC) lattice than those with a face-centered cubic (FCC) lattice. DBTT can also be influenced by external factors such as neutron radiation, which leads to an increase in internal lattice defects and a corresponding decrease in ductility and increase in DBTT.
The most accurate method of measuring the BDT or DBT temperature of a material is by fracture testing. Typically, four point bend testing at a range of temperatures is performed on pre-cracked bars of polished material. For experiments conducted at higher temperatures, dislocation activity increases. At a certain temperature, dislocations shield the crack tip to such an extent the applied deformation rate is not sufficient for the stress intensity at the crack-tip to reach the critical value for fracture (KiC). The temperature at which this occurs is the ductile-brittle transition temperature. If experiments are performed at a higher strain rate, more dislocation shielding is required to prevent brittle fracture and the transition temperature is raised.
See also
- Deformation
- Work hardening, which reduces ductility
References
- ^ a b c Rich, Jack C. (1988). The Materials and Methods of Sculpture. Courier Dover Publications. p. 129. ISBN 0486257428Template:Inconsistent citations
{{cite book}}
: CS1 maint: postscript (link). - ^ "Ductile". TheFreeDictionary.com. Farlex. Retrieved January 30, 2011. Includes definitions from American Heritage Dictionary of the English Language, Collins English Dictionary: Complete and Unabridged, American Heritage Science Dictionary, and WordNet 3.0.
- ^ G. Dieter, Mechanical Metallurgy, McGraw-Hill, 1986, ISBN 978-0070168930
- ^ John, Vernon. Introduction to Engineering Materials, 3rd ed.(?) New York: Industrial Press, 1992. ISBN 0831130431.
This article needs additional citations for verification. (October 2008) |
External links
- Ductility definition at engineersedge.com
- DoITPoMS Teaching and Learning Package- "The Ductile-Brittle Transition