Austin Maestro

Austin Maestro
Overview
Manufacturer	Austin Rover Group
Also called	MG Maestro
Production	1983–1994 (Austin Maestro) 1985-1991 (MG Maestro)
Designer	Ian Beech David Bache
Body and chassis
Class	Mid-size
Body style	2-door van 5-door hatchback
Layout	FF layout
Related	Austin Montego
Powertrain
Engine	1.3 L A-Series I4 1.6 L R-series I4 1.6 L S-series I4 2.0 L O-Series I4 (MG Maestro only) 2.0 L Austin Rover MDi aka Perkins Prima I4
Chronology
Predecessor	Austin Maxi Austin Allegro MG 1300
Successor	Rover 200 Mark II MG ZS

The Austin Maestro is a mid-sized 5-door hatchback car that was produced from 1983 to 1994, initially by the Austin Rover subsidiary of British Leyland and from 1988 onwards by successor organisation Rover Group. There was also a van derivative produced. The car was produced at the former Morris plant in Cowley, Oxford. It was initially sold as an Austin and an MG. Later models were often referred to as the Rover Maestro although the model never wore a Rover badge.

Background

BL had been created in 1975 when the bankrupt British Leyland Motor Corporation was nationalised. In 1977 the South African-born corporate troubleshooter, Sir Michael Edwardes, was employed as Chairman to sort out the troubled firm.

Edwards arrived full of ambition at reviving BL, and his first mission was to introduce a completely new range of mass-market models to replace the current offerings, and which would be designed and built using state-of-the-art technology. The new range eventually decided upon would consist of a new vehicle for each of the small, lower-medium and upper-medium market segments, to succeed the ageing Austin Allegro, Morris Marina and Austin Maxi.

[1]

Design and development

The new cars for the lower and upper medium segments were to share a platform, with various trim and styling differences to distinguish the two different models. This would give the cost benefits of production automation and flexibility. This common platform was given the project name LC10, using the Leyland Cars project sequence (LC8 became the Austin Mini Metro, LC9 became the Triumph Acclaim). Preliminary design work for LC10 began in 1977.

LC10 was styled by Ian Beech under the direction of BL's ace design guru David Bache with two main body variations being provided: a five-door hatchback and a four-door notchback. It was a departure from previous front-wheel drive cars from the company in that it dispensed with the famous Issigonis transmission-in-sump powertrain that had been pioneered in the Mini. Coupled to the A-Series and R-Series powerplants was a conventional end-on transmission purchased from Volkswagen. The sophisticated Hydragas suspension system used on previous BL models was sacrificed on cost grounds, with a conventional MacPherson strut system at the front and a Volkswagen Golf style torsion beam at the rear being used instead, despite the cost in terms of lost load space. Prototypes were even tested with actual Golf suspension components.

It was decided that the five-door hatchback version would be engineered first. It was given its own project designation, LM10, with this version to be launched as the Austin Maestro. The booted notchback version was to follow and it was designated as LM11, although its development was to diverge from the original path, it was later launched as the Austin Montego.

When the Maestro was in the first stages of development, saloons were still the favoured style for buyers of small family cars in Britain. The market-leading Austin Allegro, Ford Escort, Vauxhall Viva and Chrysler Avenger were all available as saloons and estates only. But hatchbacks built by foreign carmakers were starting to gain ground in Britain, notably the Volkswagen Golf. Chrysler Europe was also in the final stages of developing the Horizon, which would be sold in Britain as a Talbot and France as a Simca.

Harris Mann developed a concept which was similar to the final product, but also looked similar to the larger General Motors "J-car" which was familiar to British buyers as the 1981 Vauxhall Cavalier.

Novel features

The Maestro incorporated many novel and pioneering features for its class. It had a bonded laminated windscreen, homofocal headlamps, body-coloured plastic bumpers, an electronic engine management system, a five-speed gearbox, adjustable front seat belt upper anchorage positions, an asymmetrically split rear seat, and a 12,000-mile (19,300 km) service interval. The MG and Vanden Plas versions had solid-state instrumentation with digital speedometer and vacuum fluorescent analogue displays for tachometer, fuel and temperature gauges, trip computer and a voice synthesis warning and information system.

Reception

The Maestro was launched in March 1983. In its summing up of the new car the Consumers' Association, in the June edition of its Which? journal, described it as roomy, comfortable, and nice to drive, and said "If you are considering buying one now, our advice, based on our first impressions, is to go ahead." In January 1984, after testing the car, they concluded: "In comparison with opposition of a similar price and body size, the Maestro has a clear advantage on room for passengers, with few cars equalling it for comfort either in the front or back". They also considered it to be a serious rival to the higher-segment Vauxhall Cavalier and Ford Sierra, apart from its smaller boot space.

Later developments

The car was a reasonable success, but not as much as beleaguered BL had hoped. After the "boom" years of 1986 and 1987, Maestro sales had gone into terminal decline. An early reputation for poor build quality and unreliability did not help. The biggest problems centred around the 1.6 L R-Series engine, which had been hurriedly transplanted from the Austin Maxi as the under-development S-Series unit was not yet ready for production. R-Series units suffered from hot starting problems and premature crankshaft failure.

The new S-Series engine eventually appeared in July 1984, and was fitted to all existing 1.6-litre Maestros. The new S-Series engine also came fitted with electronic ignition. At the same time, some minor equipment upgrades were made across the range. The 1.3 base model gained head restraints, a passenger door mirror and a radio. The 1.3 L, 1.3 HLE, 1.6 L, 1.6 Automatic and 1.6 HLS all gained a radio/cassette player.

In October 1984, there were more equipment upgrades made across the range. The 1.3 base model gained reclining front seats, door bins, locking fuel filler cap and a clock. The L models gained cloth door trim, upgraded upholstery, and a remote-adjustable driver's side door mirror; the 1.6 L gained a 5-speed gearbox. The 1.3 HLE gained a 5-speed '4+E' gearbox with overdrive 5th gear ratio, side mouldings, cloth upholstery, tweed upholstery and a remote-adjustable passengers' side door mirror. The HLS and 1.6 Automatic gained tinted glass, central locking, electric front windows, velour upholstery and an upgraded radio/cassette player. The MG Maestro gained an electronic fuel-injected Template:Auto bhp version of the 2-litre O-Series engine, uprated suspension and ventilated front disc brakes, colour-keyed exterior trim, tinted glass, central locking and a leather-trimmed steering wheel.

Also in October 1984, the existing Maestro line-up was joined by the 1.3 HL and 1.6 HL. These models fitted between the L and HLE models.

August 1985 saw the arrival of the 1.3 City and 1.3 City X. The 1.3 City was similar to the previous 1.3 base model. The 1.3 City X added full carpeting, cloth upholstery, head restraints, a rear parcel shelf, a radio and a manually-operated choke.

The original dashboard was of a multi-piece construction, and gained a reputation for being flimsy and prone to squeaks and rattles, so in February 1986, this was replaced with the more conventional dashboard from the Montego. At the same time, yet even more minor equipment upgrades were made across the range. The City X gained door bins and rear wash/wipe. The L and LE gained tweed trim. The HL and Automatic gained velour trim and additional brightwork. The Vanden Plas gained part leather trim and uprated electronic stereo system.

Following BL's sale to British Aerospace in 1986, Austin badges were dropped in 1987 for the 1988 model year, and the range was sustained by the noisy but economical direct injection naturally aspirated Perkins diesel unit launched the previous year. Unfortunately, without a turbo this model was rather slow.

In 1992 the Template:Auto bhp high revving Perkins turbo diesel unit from the Montego was launched, in the now reduced Maestro range (after the launch of the Rover 200/400), as a Clubman or DLX. The turbo improved refinement, as well as performance, at no cost to fuel economy. The only other engine option was the elderly 1.3 A-series.

In 1993, What Car? buyers' guide section said: "Yes, its old, but nowadays it's also very cheap. Popularity of noisy but economical and surprisingly rapid turbodiesel is what keeps this roomy car going."

Also in 1993, The Automobile Association road tested the Turbo Diesel. Their Verdict: "You're hardly likely to buy a Maestro diesel to improve your street cred! For turning heads, the 218/418 diesel is a much better proposition. However, disinterested passengers love the back seat, while the driver can relish the model's marked reluctance to visit filling stations. Here's a hatchback for buyers who are really serious about the substance rather than the image - and with a price tag that's thousands of pounds lower than most of its rivals (shown in our comparison chart), you start saving even before your first forecourt stop. Unless you're averse to gearchanging, this unpretentious Maestro turbo-diesel, at its competitive price, can't seriously be faulted."

In September 1995, production was transferred to Varna, Bulgaria, in CKD form. Around 2,000 vehicles were produced before the company (Rodacar AD) ceased production in April 1996 due to high import costs of the components and little demand for the cars. The majority of the Maestros produced were exported to other countries, including the UK. A small number of these were sold by Apple 2000 Ltd, Bury St. Edmunds and registered on an 'N' prefix.

In 1997, Parkway Services of Ledbury, Herefordshire, purchased a batch of 621 Maestro cars and vans in CKD kit form. These had been stored at Cowley, Oxfordshire, since their production in mid-1996, when they became surplus to requirements. The company built up the cars and converted the majority of them to RHD form using up Rover's supply of parts. The National database for Motoring Insurance has records of models registered between R and 51 number plates, making overall production of the Maestro in the United Kingdom, from 1983 until 2001.

The tooling was then sold to First AutoWorks (FAW), China, where the Maestro was available to the Chinese motoring market in both hatchback and van models. A new addition to the range was the FAW Lubao CA6410 - a Maestro hatch with a Montego front end. A handful of Chinese-made parts were imported into Britain whilst these cars were in production, which itself ended in 2005.

MG versions

MG Maestro 1600 (1983–84)

Rushed into production against engineers' advice at the launch in early 1983, the original MG Maestro was unsuccessful. Its 1.6 litre R-Series engine ran roughly, was difficult to start when cold, and its Weber twin carburettors were plagued with problems. After just one year in production, the MG Maestro 1600 was shelved.

MG Maestro 2.0 EFi (1984–91)

After a brief interval, the MG Maestro was relaunched with a fuel injected 2.0 engine that gave considerably better performance than its predecessor. Handling and performance were good, and gave Austin Rover its first serious rival for the Golf GTI and Escort XR3i.

MG Maestro Turbo (1989–91)

With the Rover Group only a few months away, the limited edition (500 + 5 press cars) MG Maestro Turbo (launched in early 1989) was the final car from ARG. It made use of the 2.0's already impressive engine, but the combination of carburettor and turbocharger gave it a top speed of almost 130 mph (210 km/h) and an 0-60 mph time of under 7 seconds. It was faster than the majority of its competitors, but the high performance, Tickford designed bodykit and alloys did little to disguise the fact that it was very much still a Maestro. Sales were slow, as it appeared six years after the Maestro's launch.

Production of the MG Maestro finished in 1991, as Rover was concentrating on the new 200 and 400 models, though the standard Maestro remained in production until December 1994.

Decline and "rebirth"

The arrival of the Rover 600 in 1993 saw the closure of the Maestro/Montego assembly line, but small-scale production in Complete knock down (CKD) form continued until 1994, when BMW's takeover of Rover saw the plug finally being pulled on production almost immediately.

In 1994, Rover established Rodacar, a joint venture with a Bulgarian company to produce Maestros at a new factory in Varna, using CKD kits sent from the UK . Production began in July 1995 and 2,200 cars were assembled before the factory closed in April 1996. The venture failed because of competition from other cars and the Bulgarian government's failure to honour agreements to reduce tariffs on imported parts and buy thousands of Maestros for government departments. [2] Around 1,700 of the Rodacar-made Maestros were exported, including 550 to Uruguay, 400 to Argentina and 200 to Macedonia. [3]

Two British dealers, Parkway Services in Ledbury and a company called Apple 2000 in Bury St. Edmunds, acquired unsold Maestros from Bulgaria and sold them in the UK, converting most of them to right-hand drive. [4] According to some sources, these Maestros were not built in Bulgaria but were assembled from a stockpile of unused CKD kits that had remained in Britain after the Varna factory closed. [5]

The Maestro and Montego tooling were subsequently acquired by Chinese manufacturer Etsong, which introduced a hatchback and a van using Toyota engines. [6] In 2003, the rights passed to First Automobile Works, which introduced a Maestro variant with a Montego front, the Lubao CA 6410, and a van, the Jiefang CA 6440 UA. [7][8]

The rear lighting units of the van version lived on until 1998 in the Series I Land Rover Discovery.

The Maestro was maligned throughout its production life for suspect build quality, questionable reliability, and a general lack of design flair compared to its rivals. Despite this, it still managed to achieve 605,410 sales in Britain alone thanks to a spacious interior, competitive asking price and low running costs, although it failed to match the success of the Ford Escort and Vauxhall Astra. The fact that the company's similar-sized Rover 200 range was one of Britain's strongest sellers during this period serves to highlight the confused development and branding strategies which arguably led to the demise of the British motor industry.

A survey by Auto Express magazine, conducted in August 2006, revealed that the Maestro was Britain's ninth most scrapped car of the last 30 years, with just 11,574 examples still in working order in the United Kingdom.

Many Maestros were claimed by rust, corrosion and mechanical problems, but a large number were also finished off by joyriders who preyed on the car's inadequate security features. Like most pre-1989 BL cars, the Maestro cannot be easily converted to run on unleaded petrol without re-machining the cylinder head, which explains why very few 1980s examples are still in existence.

Models

A campervan conversion. This variant has flush front headlights. Many commercial (van) versions of the Maestro, which shared this campervan's basic bodyshell, had smaller, recessed headlights.

Campervan conversion showing the rear lights as also used by the Land Rover Discovery.

Engines

• 1983–1993 - 1275 cc A-Series I4, 68 hp (51 kW) at 5800 rpm and 75 ft·lbf (102 Nm) at 3500 rpm
• 1983–1985 - 1275 cc A-Series I4, 64 hp (48 kW) at 5500 rpm and 73 ft·lbf (99 Nm) at 3500 rpm HLE
• 1983–July 1984 - 1598 cc R-Series I4, Template:Auto hp at 5500 rpm and Template:Auto ft.lbf at 3500 rpm
• 1983–July 1984 - 1598 cc R-Series I4, Template:Auto hp at 6000 rpm and Template:Auto ft.lbf at 4000 rpm MG
• 1984–1993 - 1598 cc S-Series I4, Template:Auto hp at 5600 rpm and Template:Auto ft.lbf at 3500 rpm
• July 1984–October 1984 - 1598 cc S-Series I4, Template:Auto hp at 6000 rpm MG
• 1984–1992 - 1994 cc O-Series I4, Template:Auto hp MG EFi and 2.0i
• 1988–1990 - 1994 cc O-Series I4, Template:Auto hp MG Turbo
• 1990–1992 - 1994 cc Austin/Rover MDi - Perkins Prima NA I4, Template:Auto hp
• 1992–1994 - 1994 cc Austin/Rover MDi - Perkins Prima TD I4, Template:Auto hp at 4500 rpm and Template:Auto ft.lbf at 2500 rpm

Some prototype versions have a 1.8-litre petrol or Volkswagen's 1.9 diesel engine; these were never used.

Trim levels

The Maestro was available in the following trim levels:

• Base (1983-1985)
• L (1983-1990)
• LE (1986-1988)
• HL (1984-1987)
• HLS (1983-1986)
• LX (1990-1993)
• City (1985-1988)
• City X (1985-1988)
• Special (1988-1990)
• Clubman (1990-1994)
• SL (1988-1990)
• Mayfair (1986-1988)
• Vanden Plas (1983-1988)

Chinese production

In 1998, four years after production of the Maestro ended in the UK, the Chinese tobacco company Etsong acquired the tooling and intellectual property rights to the car. In 2000, the company placed it back into production in two variants; the Etsong Lubao QE6400 Ruby and Etsong Lubao QE6440 Laird, built in a brand-new, specially constructed factory in Quingdao, China. The QE6400 used the hatchback bodyshell of the Maestro, but the frontal styling of the Montego, while the QE6440 was a panel van variant. Both cars used Toyota engines and transmissions.

In 2003, Etsong exited the car-making business and sold the Lubao factory to First Automobile Works, one of China's biggest car-makers. FAW discontinued the QE6440 van, but as of 2007 continues to market the hatchback as the FAW Lubao CA6410.

References

• Timothy Whisler. The British Motor Industry, 1945-94: A Case Study in Industrial Decline. ISBN 0-19-829074-8.
• Adams, Keith. "The Unofficial Austin Rover Web Resource".

External links

• Maestro and Montego Owners Club
• MG 'M' Group (Owners Club for MG Metro, Maestro & Montego)
• MG Maestro Turbo Tickford Register
• The AA Car Report - Austin Maestro Clubman Turbo-diesel Jul 1993 Test Extra