Carbon arc welding: Difference between revisions

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Carbon-arc welding (CAW) is a process which produces coalescence of metals by heating them with an arc between a nonconsumable carbon (graphite) electrode and the work-piece. It was the first arc-welding process ever developed but is not used for many applications today, having been replaced by twin-carbon-arc welding and other variations. The purpose of arc welding is to form a bond between separate metals. In carbon-arc welding a carbon electrode is used to produce an electric arc between the electrode and the materials being bonded. This arc produces extreme temperatures in excess of 3,000°C. At this temperature the separate metals form a bond and become welded together.

Development

CAW could not have been created if not for the discovery of the electric arc by Sir Humphry Davy in 1800, later repeated independently by a Russian physicist Vasily Vladimirovich Petrov in 1802. Petrov studied electric arc and proposed its possible ways of usage, including for welding.

The inventor of carbon-arc welding was another Russian, Nikolay Benardos, who developed this method in 1881 and patented it later under the name Elektrogefest ("Electric Hephaestus").

Variations

Twin-carbon-arc welding (TCAW) in which the arc is established between two carbon electrodes
Gas–carbon-arc welding (CAW-G) no longer has commercial significance. Other processes that use shielding gases have also replaced carbon-arc welding such as tungsten-arc welding (GTAW, or TIG), plasma-arc welding (PAW), and atomic-hydrogen welding (AHAW). Each of these processes, including carbon-arc welding, use a nonconsumable electrode. A filler metal is generally used to aid the bond in the workpieces.

(Picture provided by Answers.com, http://www.answers.com/topic/carbon-arc-welding?cat=technology)

References

Welding handbook Volume 2, eighth edition. Library of Congress number: 90-085465 copyright 1991 by American Welding Society

External links

The American Welding Society
Commonly Used Welding Processes and their Abbreviation – Welding Inspection Services website
Canadian Welding Association
The Welding Institute
Welding Process – Key to Steel (Online steel properties database)

@@ Line 1: / Line 1: @@
-'''Carbon [[arc welding|Arc Welding]]''' ('''CAW''') is a process which produces coalescence of metals by heating them with an arc between a nonconsumable [[carbon]] ([[graphite]]) [[electrode]] and the work-piece.  It was the first arc-welding process ever developed but  is not used for many applications today, having been replaced by [[twin carbon arc welding]] and other variations. The purpose of arc welding is to form a bond between separate metals.  In carbon arc welding a carbon electrode is used to produce an electric arc between the electrode and the materials being bonded.  This arc produces extreme temperatures in excess of 3,000°C.  At this temperature the separate metals form a bond and become welded together.
+'''Carbon-[[arc welding]]''' ('''CAW''') is a process which produces coalescence of metals by heating them with an arc between a nonconsumable [[carbon]] ([[graphite]]) [[electrode]] and the work-piece.  It was the first arc-welding process ever developed but  is not used for many applications today, having been replaced by [[twin-carbon-arc welding]] and other variations. The purpose of arc welding is to form a bond between separate metals.  In carbon-arc welding a carbon electrode is used to produce an electric arc between the electrode and the materials being bonded.  This arc produces extreme temperatures in excess of 3,000°C.  At this temperature the separate metals form a bond and become welded together.
 == Development ==
@@ Line 7: / Line 7: @@
 CAW could not have been created if not for the discovery of the [[electric arc]] by [[Sir Humphry Davy]] in 1800, later repeated independently by a Russian physicist [[Vasily Vladimirovich Petrov]] in 1802. Petrov studied electric arc and proposed its possible ways of usage, including for [[welding]].
-The inventor of carbon arc welding was another Russian, [[Nikolay Benardos]], who developed this method in 1881 and patented it later under the name ''Elektrogefest'' ("[[Electric]] [[Hephaestus]]").
+The inventor of carbon-arc welding was another Russian, [[Nikolay Benardos]], who developed this method in 1881 and patented it later under the name ''Elektrogefest'' ("[[Electric]] [[Hephaestus]]").
 == Variations ==
-* [[Twin carbon arc welding]] ('''TCAW''') in which the arc is established between two carbon electrodes
+* [[Twin-carbon-arc welding]] ('''TCAW''') in which the arc is established between two carbon electrodes
-* Gas carbon arc welding ('''CAW-G''') no longer has commercial significance.  Other processes that use shielding gases have also replaced carbon arc welding such as ''tungsten-arc welding'' (GTAW, or TIG), ''plasma-arc welding'' (PAW), and ''atomic-hydrogen welding'' (AHAW).  Each of these processes, including carbon arc welding, use a non consumable electrode.  A filler metal is generally used to aid the bond in the workpieces.
+* Gas–carbon-arc welding ('''CAW-G''') no longer has commercial significance.  Other processes that use shielding gases have also replaced carbon-arc welding such as ''tungsten-arc welding'' (GTAW, or TIG), ''plasma-arc welding'' (PAW), and ''atomic-hydrogen welding'' (AHAW).  Each of these processes, including carbon-arc welding, use a nonconsumable electrode.  A filler metal is generally used to aid the bond in the workpieces.