Automobile auxiliary power outlet

See also: ISO 4165

Metal and plastic cigarette lighter receptacles

The auxiliary car power outlet (also known as “car outlet”, “automotive power socket”, "automobile outlet", "vehicular outlet" and similar; formerly known as cigarette lighter receptacle, cigar lighter receptacle or cigar lighter socket) in an automobile was initially designed to power an electrically heated cigarette lighter, but became a de facto standard DC connector to supply electrical power for portable accessories used in or near an automobile, directly from the vehicle's electrical system
In most vehicles, at least one car outlet is present. Some vehicles, especially vans, tend to have more power outlets, usually one for the front passengers, one for the rear passengers and one for the luggage trunk.

The voltage of the power outlet is usually near 12 V DC, (14V to 15V while the running engine is turning the alternator, in order to charge the car battery while providing electrical power), because it is unregulatedly directly powered from the car's electrical system.

Accessories

Most accessories that can be plugged into the outlet are rated for input voltages of up to 24V, some are even rated for 30V or 32V, because larger vehicles such as lorry trucks and busses often have 24-volt electrical systems, with a higher voltage while their alternator is generating power.

Accessories might partially work with lower input voltages such as 9V.

Examples of devices that can be operated from an automobile power outlet include lights, fans, beverage heating devices, and small motorized tools such as air compressors for inflating tires. Many portable electronic devices such as music players, mobile telephones and power banks use an adapter (usually a USB charger) connected to the car power outlet to recharge their internal batteries or to directly operate from the vehicle electrical system. Adapters for electronic devices often regulate the output voltage to be compatible with the supplied device, e.g. 5V for normal USB chargers. Higher output voltages such as 9V or 12V can be outputted by some fast chargers, while some others use higher output currents only.

Devices that require alternating-current mains electricity can be operated with a plug-in inverter, which outputs voltage levels and patterns similar to the home electrical outlet.

Automobiles may provide several 12 V receptacles that are intended only to operate electrical accessories, and which cannot be used with a cigarette lighter, despite of having the same shape and diameter. Car manufacturers may offer a cigarette lighter only as an optional extra-cost accessory. Usually, only one 12 V receptacle near the driver will be able to accommodate an actual cigarette lighter, with other receptacles designated as "12 V auxiliary power outlets" which are not physically able to power a lighter.

History

The electrical cigar-lighter was invented and patented in the early 1880s by the German inventor Friedrich Wilhelm Schindler. In the 1890s, these tools were sold as electrical cigar lighters (Cigarrenanzünder), and later as Zigarrenanzünder in the major German warehouse catalogues. Probably in the 1920s they were renamed "cigarette lighters", as cigarettes overtook cigars in sales.

In 1921, the Morris U.S. patent 1,376,154 was issued for a so-called "wireless" or "cordless" lighter with a removable element. The igniter was heated in the socket and then manually removed for use after an appropriate time interval.

In the United States, cigarette lighters started appearing as standard equipment in automobiles in 1925–1926.

In 1928, the Connecticut Automotive Specialty Company (Casco) in Bridgeport patented its version of an automotive cigarette lighter, which used a cord and reel. In the reel-type lighters, the igniter unit was connected with a source of current by a cable which was wound on a spring drum so that the igniter unit and cable could be withdrawn from the socket and be used for lighting a cigar or cigarette. As the removable plug was returned to the socket, the wires were reeled back into it. The circuit was closed either by pressing a button or removing the igniter from its socket.

The modern "automatic" removable automotive V-Coil lighter was developed by Casco in 1956, for which it received U.S. patent 2,959,664, issued in 1960.

Use as a lighter

Car cigarette lighter, with brass-colored heating element visible at front

The lighter is a metal or plastic cylinder containing a thin flat coil of nichrome metal strip, through which high current (~10 amperes) passes when the device is activated, usually by pushing it into the socket as though it were a push-button. When pushed in, the lighter is held against the force of a spring by a clip attached to a bi-metallic strip. The heating element glows orange hot in seconds, causing the bi-metallic strip to bend and release the mechanism, and the handle pops out, eliminating the need for the user to time the heating operation. If the lighter is then promptly removed from its socket, it can light a cigarette, cigar, or tinder.

Use as an electrical outlet

A 12 volt cigarette lighter plug, with a tip that may be unscrewed to replace an internal fuse

Multiple.

In newer cars, the socket is equipped with a plastic cover without the lighter heating element. However, the socket has been repurposed and continues to be used to power consumer electronics in vehicles. Often, a vehicle may come with several outlets for convenience, some in the rear passenger area of the vehicle or even the cargo area, for powering portable devices. These outlets usually have a plastic cap tethered to them, and are usually labeled as being only for DC power, because they are not intended to withstand the heat produced by an electrical cigarette lighter.

The use of cigarette lighter receptacles to supply 12 volt DC power is an example of backward compatibility to a de facto standard. As a power connector, the lighter receptacle is larger, harder to use and less reliable than other DC connectors. Cigarette lighter receptacles are in widespread use in many highway vehicles and some boats. Portable cigarette lighter receptacles attached to cables and alligator clips for connection directly to car batteries are available for temporary use. In newer vehicles, one or more USB connectors may also be provided.

Standardized 12 volt DC automobile plugs are defined in the United States by UL Standard 2089 regarding vehicle battery adapters. This standard covers plugs and cord sets that insert into cigarette lighter receptacles. In Europe, 12 volt plugs and sockets are not specially regulated, and do not require approvals for the CE mark.

The male plug is sometimes used to feed power into a vehicle to recharge its battery, because it usually has no regulatory circuitry between the outlet and the car battery. For instance, portable solar battery maintainers generally connect to a vehicle's battery in this manner. Trickle chargers also sometimes connect in this way, eliminating the need to leave a vehicle's hood open, as well as eliminating the possibility of reversed polarity. Most cars nowadays are designed with a battery-negative earthing system and therefore have +12v positive power distribution. In such case the centre pin of a plug/socket will be +12V DC and the outer casing 0V. While polarity is not an issue for a cigarette lighter, it is prudent to verify correct matching of polarities when connecting other kinds of accessory. In some models, the cigarette lighter outlet is not powered when the ignition key is removed and charging is not possible.

Technical details

The sockets and mating plugs are defined in the ANSI/SAE J563 specification. For the 12 volt systems, the center contact is the positive terminal and the shell is the negative terminal. Most automobiles connect the negative terminal to the frame of the vehicle (negative ground).

12 volt auto connectors are made to comply with a standard by Underwriters Laboratories for safety. UL2089 was developed to cover the requirements for portable adapters rated 24 V DC or less that are intended to be supplied from the battery powered electrical system of a vehicle. Products covered by the standard include cord assemblies of a plug that mates with the standard cigarette receptacle found in automobiles.

6-volt cigarette lighter receptacle and plug

• Receptacle inside diameter: 21.34–21.46 mm (median 21.4 mm)
• Plug body diameter: 21.08–21.23 mm (median 21.155 mm)

12-volt cigarette lighter receptacle and plug, size A

• Receptacle inside diameter: 20.93–21.01 mm (median 20.97 mm)
• Plug body diameter: 20.73–20.88 mm (median 20.805 mm)
• Most often used in American automobiles

12-volt cigarette lighter receptacle and plug, size B

• Receptacle inside diameter: 21.41–21.51 mm (median 21.455 mm)
• Plug body diameter: 21.13–21.33 mm (median 21.18 mm)
• Most often used in European automobiles, and sometimes as a second socket in American automobiles expressly for DC power connections.

Plugs often include a pilot light LED indicator to indicate that electrical power is connected. Optionally, the plug may be equipped with an internal fuse for electrical safety, usually rated at 10 amps or less. In some designs, the tip of the plug may be unscrewed to reveal a cylindrical glass fuse; other variants may use a blade-type fuse inserted into the side or back of the plug.

Design considerations

Since the cigarette lighter socket was originally designed only to heat a cigarette lighter, repurposing these sockets as generic power connectors can lead to many problems. In addition to the issues with partially-compatible physical dimensions, the plugs can vibrate out of the socket under normal driving conditions, owing to poor retention. Also, there have been reports of melted plug tips due to poor contact and heat generation from ohmic resistance. Non-vehicular use in stationary settings may avoid vibration problems when used as an alternative to 120 volt AC outlets, but low-quality connectors may still develop high resistance or intermittent contact.

As a DC power connector, it has the disadvantages of bulkiness, relatively low current rating, and poor contact reliability. However, due to it's large diameter, the connector and appliances can have a robust design against damage such as bending.

A second problem is that nominally "twelve-volt" power in cars fluctuates widely. The outlet is connected directly to the electrical system of the car. The actual voltage, matching the car battery's voltage, will be approximately 12.5 volts when dormant (less in cold conditions), approximately 14.5 volts when the engine and the alternator/generator are operating (more when cold), and may briefly drop as low as 5–6 volts during engine start due to the high temporary battery current usage. When used, DC to DC converters will usually compensate for small fluctuations, but reliable power may not be available without an independent battery-powered uninterruptible power supply.

However, almost all car accessories are able to adapt to these variations of voltage, and keep working without issues.

Rarely, more extreme cases of voltage fluctuation can occur when the car battery is disconnected while the engine is running, or when the car receives a jump start. When the battery is disconnected while the engine is running, it's voltage smoothing effect (similar to capacitors) is unavailable and a load dump transient can produce very high voltages as the built in voltage regulator has been controlling the alternator field current to charge the vehicle battery and although it will attempt to reduce the field current to keep the output voltage constant, the field winding is highly inductive and setting the current to its new value takes several hundred milliseconds, during which the alternator output voltage will exceed its intended value. The load dump transient may also ruin the diodes in the alternator by exceeding their breakdown voltage. A car receiving a jump start from a truck may be subject to a 24 V electrical system used in some vehicles. Also, a "double battery jump-start" is performed by some tow truck drivers in cold climates.

Equipment intended to be powered by the receptacle needs to account for intermittent contact, and voltages outside the nominal 12 V DC, such as maximum voltage 9–16 V continuously, or maximum voltage of 20 V lasting 1 hour, 24 V lasting 1 minute, and 40 V lasting 400 ms. An example of protection component ratings tolerance is +50 to −60 V DC. Robust equipment must tolerate temperatures varying between −40 and +85 °C (−40 and 185 °F), plus possible high humidity and condensation of water.

See also

• Automobile accessory power
• Crocodile clip
• Electric vehicle
• EmPower (aircraft power adapter)
• Inductive charging
• ISO 4165 connector
• Power switch
• USB-C thunderbolt 3 plug
• Wiring harness

References

• Standards And Specs For In-Seat Power On Aircraft Still In The Clouds discusses mechanical and electrical deficiencies of using the cigarette lighter socket for power.
• SAE J563 (Six- and Twelve Volt Cigarette Lighter Receptacles)
• SAE/USCAR-4 (Standard for Cigarette Lighters and Power Outlets) (USCAR=United States Council for Automotive Research)
• Automotive voltage transients

External links

• CASCO Lighter History (1925 - 1960)
• CASCO Lighter History (1960 - 2005)
• Pictures of 12-V Connectors